
Elon Musk's SpaceX designs, manufactures, and launches advanced rockets and spacecraft with the ultimate goal of enabling people to live on other planets. SpaceX's Starship rocket, for instance, is designed to take humans to Mars, where they can set up bases and begin colonizing the planet. To achieve this, an enormous amount of energy is required, and that's where fuel comes in. SpaceX's Falcon 9 rocket uses a combination of liquid oxygen and a refined kerosene called RP1, while its Starship rocket uses methane and liquid oxygen as propellants. Methane is the cheapest form of fossil fuel found on Earth, and it can be sourced from natural gas reservoirs beneath the Earth's surface.
| Characteristics | Values |
|---|---|
| Rocket Fuel | Kerosene-based fuel, liquid oxygen, and methane |
| Mixture | Mixture of cryogenic liquid methane and liquid oxygen, or "methalox" |
| Cost | $0.5M per launch |
| Energy Requirements | 99,000,000 kWh per day to manufacture methane for one Starship with 3 launches per day |
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What You'll Learn

Methane and liquid oxygen fuel for SpaceX Starship
SpaceX, founded in 2002, has been working towards revolutionizing space technology with the ultimate goal of enabling people to live on other planets. Its Starship rocket is one of the first orbital rockets to run exclusively on liquid methane, which is gaining popularity as a primary propellant for interplanetary travel.
Liquid methane is an attractive propellant because it has a simple chemical makeup that burns completely without leaving any residue, making it easier to reuse orbital launch vehicles. In contrast, RP-1, a fuel still used in the first stages of most modern launch vehicles, has long chains of carbon and hydrogen molecules that do not burn completely and produce soot and residue buildup, known as coking, which reduces performance and reliability.
However, the use of methane also has environmental problems. Burning methane creates CO2, which cannot be captured from a rocket, and there is currently no cost-effective way to sequester the emitted carbon dioxide from the atmosphere to create new methane. Additionally, methane is a very potent greenhouse gas, far more so than carbon dioxide, and even a slightly fuel-rich burn would contribute significantly to greenhouse gas emissions.
SpaceX's Starship rocket uses methane and liquid oxygen as propellants. These propellants can be found on Mars, where methane is present in the Martian atmosphere and oxygen can be derived from subsurface ice. By developing the technology to efficiently convert these resources into usable Starship propellant, SpaceX aims to reduce the overall cost of space travel and enable sustainable human exploration and colonization of the planet.
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Cost of fuel for Falcon 9
The Falcon 9 rocket, designed and manufactured by Elon Musk's SpaceX, uses RP-1 as fuel. RP-1, a highly refined jet fuel derived from petroleum, is a popular choice for rockets due to its ease of storage and handling compared to other fuels like LH2 and CH4. However, its use as a fossil fuel leads to coking or soot buildup on engines, reducing their lifespan. Additionally, Falcon 9 rocket emissions contain black carbon particles, contributing to atmospheric warming.
Elon Musk has stated that the cost of propellant for the Falcon 9 rocket is approximately $200,000, a minuscule fraction of the rocket's total cost. This low fuel cost is attributed to the use of RP-1, which is priced at $2.3/kg, making it a more cost-effective option than other propellants like LH2 ($6.1/kg) and CH4 ($8.8/kg).
The overall cost of a Falcon 9 launch is estimated to be around $60 million, with the first stage accounting for "less than three-quarters" of the total expense. NASA, for instance, paid $87 million for the launch of TESS aboard a Falcon 9 in 2017. Musk has also mentioned that U.S. government launches would likely cost approximately $90 million.
While the exact breakdown of costs for a Falcon 9 launch is not publicly available, Musk has hinted at the potential for significant cost reduction if full reusability of the rocket can be achieved. Currently, with partial reusability, the second stage of the rocket is estimated to cost less than $6 million. Full reusability could lead to an order of magnitude decrease in launch prices.
In conclusion, the cost of fuel for the Falcon 9 rocket is a relatively small component of the overall launch expenses. The choice of RP-1 as the primary propellant contributes to keeping fuel costs low, despite the environmental concerns associated with its use. The potential for reusability of the rocket presents opportunities for further reducing launch costs in the future.
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Kerosene-based rocket fuel for Falcon 9
Kerosene-based rocket fuel, also known as RP-1, has been used in Falcon 9 rockets since their development by SpaceX in 2011. The Falcon 9 rocket's Merlin engines use liquid oxygen (LOX) and kerosene (RP-1) as propellants.
There are several reasons why SpaceX opted for kerosene-based fuel for the Falcon 9. Firstly, kerosene has been a common rocket propellant for over 50 years, with many early rockets utilising this fuel. Additionally, kerosene is cheaper, denser, and more stable at room temperature than other fuel options. It is also non-toxic, easy to handle, and transportable without the leakage issues associated with liquid hydrogen. Kerosene has a higher energy density and poses a lower explosion risk compared to liquid hydrogen, making it a safer choice. Furthermore, kerosene-based fuel enables SpaceX to load more fuel into the rocket with less weight, allowing for larger payloads to be carried into orbit.
However, there are some drawbacks to using kerosene. One significant issue is the production of soot, coking, and polymerization inside the Merlin engines, which necessitates thorough cleaning after each launch. This process is costly and prevents the rapid reuse of the rocket. Additionally, kerosene can lead to carbon deposits in the engine, which can be detrimental to the engine's performance.
SpaceX is currently transitioning to methane-based fuel for its next-generation engines, citing reusability and the cleaner-burning nature of methane as key factors in this decision. Despite this shift, kerosene-based rocket fuel played a crucial role in the success of the Falcon 9 rocket and SpaceX's mission to revolutionise space technology.
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Green hydrogen fuel for SpaceX rockets
SpaceX, the private aerospace company founded by Elon Musk, currently uses kerosene-based rocket fuel to power its Falcon 9 rockets. However, the company's Raptor engine, designed to power the Starship rocket, runs on a mixture of cryogenic liquid methane and liquid oxygen, or "methalox".
While hydrogen has been used as rocket fuel for a long time, SpaceX has chosen methane for its Raptor engine due to the complexities and drawbacks associated with hydrogen. Hydrogen is the smallest molecule on Earth, which means it leaks easily, primarily through the welded joints of fuel tanks. This makes it challenging to create a leak-proof fuel tank and increases the risk of explosions. Additionally, hydrogen needs to be stored at extremely low temperatures, requiring insulation around the tanks and increasing rocket weight, production complexity, and cost. On the other hand, methane is lighter and less expensive than hydrogen, making it a more suitable choice for SpaceX's engines.
Despite the challenges, hydrogen is still an attractive fuel option due to its efficiency and abundance in the universe. Recognizing its potential, Green Hydrogen International (GHI), a Texas-based energy startup, announced plans to develop the world's largest green hydrogen project in South Texas. GHI intends to supply SpaceX with green hydrogen for its rocket fuel, combining hydrogen with CO2 to create a green methane rocket fuel. This process aims to reduce the environmental impact of rocket fuel production by capturing and storing carbon dioxide instead of releasing it into the atmosphere.
The GHI project, dubbed "Hydrogen City", will be located near a hydrogen storage facility in Duval County, Texas, and is expected to produce over 2.5 billion kilograms of green hydrogen per year. The facility will be powered by a mix of solar and wind energy, with support from the Electric Reliability Council of Texas (ERCOT) during low-price periods. GHI is also exploring additional uses for its green hydrogen, such as creating cleaner jet fuel, green" ammonia for fertilizers, and substituting natural gas at power plants. The first phase of the project is slated to begin in 2026, with the goal of generating two gigawatts of power and constructing multiple storage facilities within the salt dome.
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Cost of fuel to reach Mars
The cost of the fuel required to reach Mars is dependent on a variety of factors, including the type of fuel used, the size of the rocket, the speed of the rocket, and the number of passengers and cargo.
Firstly, the type of fuel is an important consideration. Traditional chemical propellants requires a vast amount of fuel, with estimates ranging from 1,000 to 4,000 metric tons of propellant per mission. This would require multiple launches of NASA's Space Launch System rocket, resulting in a fuel cost of around $20 billion. On the other hand, nuclear propulsion, which is being considered by NASA for future missions, requires significantly less fuel, often less than 500 metric tons.
The size and speed of the rocket also play a crucial role in fuel consumption. A larger ship travelling at a faster speed would require more fuel for both acceleration and deceleration. For example, a rocket with five of the most powerful engines would deliver around 5 million pounds of thrust and burn through thousands of gallons of fuel in just a couple of minutes.
Additionally, the duration of the mission and the number of passengers and cargo will impact fuel needs. A slower ship with a larger crew would require more fuel as it would need to carry more air, food, water, and other supplies.
Finally, the cost of manufacturing the fuel must be considered. For example, it is estimated that it takes around 33 kWh per kg of methane to manufacture the fuel, which equates to approximately 99,000,000 kWh per day of energy for a single Starship launch.
In conclusion, the cost of fuel to reach Mars is significant, and the development of more efficient propulsion systems and fuel types, such as nuclear propulsion, may be necessary to reduce the overall fuel requirements and costs for such missions.
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Frequently asked questions
The SpaceX rocket uses a mixture of cryogenic liquid methane and liquid oxygen, also known as "methalox".
SpaceX's Falcon 9 rocket uses liquid oxygen and a refined kerosene called RP1. The liquid oxygen makes up more than two-thirds of the overall fuel load.
The cost of fuel for a Falcon Heavy launch is $0.5M. The overall cost to fill an entire Falcon 9 is around $150,000.
Liquefied natural gas, which is mostly methane, is extracted from reservoirs beneath the Earth's surface. The LNG is then piped to a treatment facility where nitrogen, water, and carbon dioxide are separated. The methane is then cooled to -162 degrees to turn it into a liquid, reducing its volume by 1/600th.











































