
Refrigerated trailers, also known as reefers, are used to transport perishable goods such as food, beverages, pharmaceuticals, flowers, and chemicals. They are equipped with refrigeration systems that rely on reefer fuel to maintain a consistent and cold temperature. Reefer fuel is a specialized type of diesel fuel that is not subject to the same government highway fuel taxes as regular diesel. It has a high flash point, making it less likely to ignite easily, and is formulated to perform effectively in cold environments. The amount of reefer fuel consumed depends on various factors such as the make and model of the reefer unit, the size of the load, the ambient temperature, and the overall condition of the trailer. On average, a reefer unit consumes around 0.5 to 1 gallon of fuel per hour of operation, with some units consuming up to 3 gallons per hour. The fuel usage can also vary depending on the trailer's insulation, with better insulation resulting in lower fuel consumption.
| Characteristics | Values |
|---|---|
| Type of fuel | Reefer fuel, a specialized type of diesel fuel |
| Usage | Powers the refrigeration units of refrigerated trailers |
| Number of fuel tanks | Two (one for the engine, one for the refrigeration unit) |
| Reefer fuel tank capacity | 50 gallons |
| Reefer fuel consumption | 0.5-1 gallon per hour; 18 gallons in a 24-hour period |
| Reefer fuel cost | $2.74 per mile as of December 2022 |
| Re-filling frequency | Every 2 to 4 days |
| Fuel taxation | Exempt from International Fuel Tax Agreement (IFTA) taxation |
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What You'll Learn

Reefer fuel is tax-exempt
Reefer fuel is a special type of tax-exempt diesel used for off-road and refrigerated trailer applications. It is not subject to the same government highway fuel taxes as standard diesel fuel. This tax exemption is a significant advantage of using reefer fuel over regular diesel in refrigeration systems.
Reefer fuel is used to power the refrigeration units of trailers, which are designed to maintain a controlled temperature for perishable goods during transport. These units have a separate engine and insulation from the truck's main engine, allowing for precise temperature control. The reefer system actively cools the trailer, functioning like a giant refrigerator to keep contents at the desired temperature.
The amount of reefer fuel consumed depends on various factors, including the age and maintenance of the unit, freight requirements, and the desired temperature setting. On average, reefer systems burn between half a gallon and one gallon of fuel per hour, with a total consumption of around 18 gallons in a 24-hour period. Reefer fuel tanks typically have a capacity of 50 gallons and need to be refilled every 2 to 4 days.
It is important to note that reefer fuel is restricted to off-road use and cannot be used to power a vehicle's engine on public roads. This restriction is indicated by dyeing the fuel red. However, it can be used to power refrigeration units, even when the trailer is operating on public roads. Additionally, reefer fuel can be used in construction, agriculture, and other off-road equipment on private land.
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Two types of fuel are needed
Refrigerated trailers, or reefers, are insulated trailers with built-in refrigeration units. They are used for the transportation of perishable goods such as food, pharmaceuticals, chemicals, flowers, and electronics, which need to be kept at a constant temperature to ensure safety and quality.
Reefer trailers require two types of fuel to operate: one for the engine and one for the refrigeration system. Standard diesel fuels the engine, providing the energy needed to move the vehicle, while reefer fuel, a specialized type of diesel, powers the refrigeration unit. The refrigeration system is made up of a compressor, evaporator, and condenser, which work together to actively cool the trailer and maintain the desired temperature.
Reefer fuel has a unique set of properties that make it well-suited for this purpose. It has a high flash point, meaning it is less likely to ignite easily, ensuring the safety of the refrigeration process. It is also formulated to perform effectively in cold environments, allowing it to maintain the low temperatures required to preserve the goods inside the trailer. On average, a reefer unit consumes around half a gallon to one gallon of fuel per hour of operation, but this can vary depending on factors such as the ambient temperature, the size of the load, and the overall condition of the trailer.
The cost of reefer fuel is typically lower than that of regular diesel due to its tax-exempt status. In the United States, on-road diesel is taxed at up to $0.50 per gallon, while reefer fuel is not subject to these taxes as it is restricted to off-road use. This makes it a more cost-effective option for powering refrigeration units. However, it is important to note that reefer fuel usage is calculated based on hours of operation rather than mileage, as it is not used for on-road operations.
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Fuel usage varies
The insulation of the trailer also plays a significant role in fuel consumption. Proper insulation can help maintain the desired temperature with less fuel usage. Conversely, inadequate insulation may result in higher fuel consumption as the refrigeration system works harder to maintain the set temperature. The temperature setting itself also influences fuel usage, with lower temperatures requiring more fuel to maintain.
The duration of transportation and the intensity of the refrigeration system's operation can vary depending on the goods being transported and the desired temperature. Consequently, the fuel consumption and duration of each trip may differ based on these unique circumstances. On average, a reefer unit can consume around 0.75 to 3 gallons of fuel per hour of operation. This equates to approximately 18 gallons of reefer fuel in a 24-hour period.
It is worth noting that reefer fuel is a specialized type of diesel fuel designed for off-road use in powering refrigeration units. It is not subject to the same government highway fuel taxes as regular diesel, making it a more cost-effective option for refrigerated trailer operations. However, it is important to ensure that the correct type of fuel is used for each component, as the engine and refrigeration system have separate fuel requirements.
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Fuel tank location
Refrigerated trailers, or reefer trailers, are essential for the transportation of perishable goods over long distances. They are equipped with a separate fuel tank, known as a reefer fuel tank, that powers the refrigeration unit to maintain the required temperature. This tank is located on the trailer itself, usually underneath, and has a capacity of around 50 gallons of fuel. However, tank sizes can vary depending on the manufacturer, with some offering tanks as large as 100 gallons.
The location of the reefer fuel tank is important for accessibility and convenience when filling up. The process of fuelling a reefer tank is similar to that of a regular gas tank. Operators typically fill their regular tractor fuel tank first and then switch to the reefer tank, ensuring they use the correct fuel type for each. Before filling the reefer tank, it is important to turn off the refrigeration system temporarily.
The amount of fuel used by a refrigerated trailer depends on various factors, including the age of the trailer, the size of the load, and the required temperature. Older trailers tend to be less efficient, consuming between 1 and 3 gallons of fuel per hour, while modern trailers are more efficient, using as little as 0.4 to 1.1 gallons per hour. Proper maintenance of the trailer and its refrigeration unit can also help improve fuel efficiency and reduce overall fuel consumption.
The location of the reefer fuel tank is subject to safety regulations and industry standards to ensure the secure transportation of temperature-sensitive goods. The tank is typically securely mounted to the trailer, complying with weight distribution and stability requirements. The placement of the tank also considers ease of access for refuelling and maintenance, ensuring that the process is safe and efficient.
In summary, the fuel tank location in a refrigerated trailer is a critical aspect of its design. Its placement underneath the trailer provides easy access for refuelling while adhering to safety and stability standards. The capacity of the tank varies depending on the manufacturer, but it typically holds around 50 gallons of fuel to power the refrigeration unit effectively. Proper maintenance of the trailer and its refrigeration system plays a significant role in fuel efficiency and overall performance.
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Fuel efficiency metrics
Refrigerated trailers, or reefers, require two types of fuel for their operation: one for the refrigeration unit and another for the engine. The fuel efficiency metrics for these trailers depend on various factors, which are outlined below.
Fuel Type
The type of fuel used impacts efficiency. Reefer fuel, a special type of tax-exempt diesel, is used to power the refrigeration unit. This fuel is designed to work in colder temperatures and has a higher stability, ensuring safe operation. Meanwhile, standard diesel fuels the engine. Reefer fuel is less expensive per gallon than regular diesel, contributing to cost savings.
Refrigeration Unit Maintenance
Proper maintenance of the refrigeration unit is critical to fuel efficiency. When the unit is not properly maintained, it works harder to maintain the desired temperature, resulting in higher fuel consumption. Regular maintenance helps the trailer operate more efficiently and saves costs in the long run.
Trailer Age and Condition
Older trailers tend to be less fuel-efficient, burning between 1 and 3 gallons of reefer fuel per hour. Modern reefer trailers are more efficient, using between 0.4 and 1.1 gallons per hour. The overall condition of the trailer also affects efficiency, with well-maintained trailers performing better.
Ambient Temperature and Load
The ambient temperature and the load being carried impact how hard the refrigeration unit needs to work. Extreme climatic conditions and heavy loads can significantly increase fuel consumption. Properly insulating the trailer and choosing light-colored materials to minimise heat gain can help improve efficiency.
Fuel Management
Effective fuel management is essential to maximising fuel efficiency. This includes regular refuelling to avoid running out of fuel, which can lead to emergency repairs. Choosing the right type of diesel and maintaining accurate records for tax refunds can also contribute to overall fuel efficiency metrics and cost savings.
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Frequently asked questions
Reefer trailers use around half a gallon to one gallon of reefer fuel per hour, with an average usage of 0.75 gallons per hour.
Reefer trailers need to be refuelled every 2 to 4 days, depending on usage.
Fuel efficiency can be influenced by the ambient temperature, the trailer's overall condition, and the level of maintenance of the refrigeration system.
Refrigerated trailers use a specialised type of diesel called reefer fuel to power their refrigeration units.











































