
Motorcyclists often face the challenge of carrying extra fuel, especially when embarking on long-distance rides or venturing into rural areas where refuelling options may be scarce. While carrying extra fuel is essential for ensuring a motorcycle's range, it also poses safety concerns if not done wisely. Various factors come into play when determining the amount of extra fuel needed, such as the distance travelled, the availability of fuel stations, and the fuel efficiency of the motorcycle. Additionally, the choice of fuel containers plays a crucial role in both safety and convenience, with options ranging from fuel cans, bottles, and bags to larger auxiliary tanks. The mounting and securing of these containers are vital to prevent leakage and potential hazards. The decision-making process involves striking a balance between the need for extra fuel and the rider's comfort, with some riders opting for smaller, easily portable solutions, while others prefer larger, bulkier setups that can be integrated into their motorcycles.
| Characteristics | Values |
|---|---|
| Why carry extra fuel? | To prevent the tank from going empty before reaching a refuelling point. |
| Risks | Fuel leakage, which can cause fires. |
| Containers | Gas station fuel cans, stackable fuel containers, saddlebag-shaped plastic gas cans, aluminium bottles, MSR or Primus bottles, Giant Loop Gas Bag, Rotopax fuel cell, Desert Fox fuel bags, Camel ADV tank, fuel bottles, auxiliary tank. |
| Container capacity | 1-5 gallons, 30 ounces, 31 ounces, 0.5-1 litres, 4-20 litres, 6 litres. |
| Container placement | On the passenger seat, in a backpack, strapped to the rear, side or top of the motorcycle, bolted to pannier frames, rear racks or engine bars. |
| Container safety | Should be strapped on securely and made of suitable material to prevent leakage. |
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What You'll Learn
- Fuel container size depends on your bike's mileage and desired extra fuel
- Gas cans, fuel bottles, and tanks can be mounted or strapped to your bike
- Choose containers that are safe, secure, and designed for fuel storage
- Carry fuel in your backpack, but be cautious of leaks and proximity to clothing
- Know local regulations and safety risks, like leaks and fires, when carrying extra fuel

Fuel container size depends on your bike's mileage and desired extra fuel
The amount of extra fuel you bring on your motorcycle trip depends on several factors, including your bike's mileage, the distance you plan to travel, and the availability of fuel stations along your route. Here are some considerations to help you determine the appropriate fuel container size for your needs:
Firstly, consider your bike's fuel efficiency and the distance you intend to travel. If your bike has a high mileage and you're planning a long-distance trip, you'll need a larger fuel container to ensure you don't run out of fuel midway through your journey. On the other hand, if your bike has good fuel efficiency and you're only travelling a short distance, a smaller container may suffice.
Secondly, take into account the availability of fuel stations along your route. If you're riding through remote areas or regions with sparse fuel stations, you'll need to bring extra fuel to ensure you don't get stranded. In such cases, consider investing in larger fuel containers or auxiliary tanks that can extend your bike's range.
Thirdly, think about the type of fuel container that best suits your needs. Stackable fuel containers are space-efficient and can be bolted onto pannier frames, rear racks, or engine bars. If you prefer a more compact option, gasoline-capable aluminium or fuel bottles can provide smaller amounts of fuel for shorter trips, and they can easily fit into a backpack or be mounted on your bike.
Additionally, always prioritise safety when transporting extra fuel. Ensure that your fuel containers are securely strapped to your bike to prevent leakage and accidental fires. Follow the regulations stipulated by the Agreement on Dangerous Goods by Road (ADR) and the Road Vehicles (Construction and Use) Regulations to minimise risks during transportation.
Lastly, consider the convenience and cost of different fuel container options. While larger fuel containers may provide greater range, they can be bulky and awkward to mount on your bike. Smaller, collapsible fuel bags or bottles can be more convenient and cost-effective, especially if you're looking for a lightweight solution for shorter trips.
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Gas cans, fuel bottles, and tanks can be mounted or strapped to your bike
Another option is to use a fuel bladder, a soft container that can hold fuel and is available in various sizes. It can be rolled up or stored flat when not in use and is less likely to crack or suffer from vibration. Gas bags are another soft option, which can be connected to your motorcycle via multiple straps and contoured to almost any part of your bike. However, they can be more expensive and may have a learning curve when transferring fuel.
If you want a more permanent solution, you can invest in auxiliary tanks, which are designed with a ventilation system to prevent explosions. These tanks usually require a mounting kit to be installed, and you should keep them away from the exhaust system to prevent issues from the additional weight. You can also look into stackable fuel containers, which are space-efficient, although they may require a rack to be installed on your bike.
Finally, for shorter trips, you can use smaller, specifically designed aluminium bottles, which can hold up to thirty ounces of fuel. These can easily be carried in a backpack or mounted on your bike using a holster or adjustable clamps.
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Choose containers that are safe, secure, and designed for fuel storage
When it comes to choosing containers for carrying extra fuel on your motorcycle, safety should always be the top priority. Here are some tips to help you select containers that are safe, secure, and designed for fuel storage:
Firstly, opt for containers that are specifically designed for fuel storage. Gasoline-capable aluminium bottles or fuel-safe bladders are excellent choices as they are designed to hold fuel safely. These containers are often durable and can be found in various sizes, ranging from 30 ounces to a few gallons. Their smaller sizes make them convenient to carry in a backpack or saddlebag. If you prefer a larger option, consider purchasing a Rotopax fuel cell, which can hold up to five gallons of fuel.
Secondly, consider the mounting options available for the containers. Some fuel bottles come with saddlebags designed to fit them securely, while others may require you to install a rack or use adjustable clamps to attach them to your motorcycle. Full holsters offer better protection from the dangers of the road compared to adjustable clamps. Additionally, look for stackable containers, which can help save space and allow you to carry multiple containers efficiently.
Thirdly, ensure that the containers are securely fastened to your motorcycle. Depending on the brand, you may need to work with the baseplate and make adjustments to keep the canister secure. It is essential to take these extra precautions, especially when riding off-road, to prevent losing your backup fuel.
Lastly, always follow safety guidelines when storing and transporting fuel. Storing extra fuel can be dangerous if not done properly. Choose containers that are made from durable materials and have secure lids or caps to prevent leaks and spills. Additionally, consider the environmental impact of fuel storage and opt for reusable containers whenever possible.
Remember, carrying extra fuel on your motorcycle should be done with caution and in accordance with local laws and regulations. Always prioritize safety and follow the manufacturer's instructions for the proper use and care of your chosen fuel containers.
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Carry fuel in your backpack, but be cautious of leaks and proximity to clothing
Carrying extra fuel on a motorcycle ride is essential for long rides, especially in rural areas, to avoid getting stranded. While there are various ways to carry extra fuel, such as installing a bigger tank or using fuel cans, saddlebags, or fuel cells, some people opt to carry fuel in their backpacks.
Although carrying fuel in a backpack is convenient, it requires extra caution. Fuel should be stored in a sealed container designed for fuel storage to prevent leaks. It is unsafe to use containers like Gatorade bottles, old bleach bottles, or soda bottles, as they may leak and cause fuel to come into contact with clothing or the rider.
When using a backpack to carry fuel, ensure that the container is secure and cannot be accidentally opened or punctured. Even a small leak can cause fuel to soak into clothing, creating a safety hazard. Gasoline-soaked clothing can catch a spark and ignite, posing a severe risk to the rider.
It is crucial to carry only the necessary amount of fuel in the backpack and avoid overfilling. Excess fuel increases the risk of leaks and the potential consequences. Always follow safety guidelines and use common sense when carrying fuel to minimize the risk of accidents or injuries.
While some riders choose to carry fuel in their backpacks, others prefer to avoid this method due to the potential dangers. Alternative options, such as saddlebags or fuel pouches designed for motorcycles, are often recommended to keep the fuel securely mounted on the bike rather than on the rider.
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Know local regulations and safety risks, like leaks and fires, when carrying extra fuel
When carrying extra fuel on a motorcycle, it is important to be aware of local regulations and safety risks, such as leaks and fires. Here are some key considerations:
Local Regulations
Before transporting flammable liquids, it is crucial to understand the rules and regulations in your area. Check for any restrictions or requirements specific to your region. For example, certain containers may be prohibited for on-road transportation due to safety standards, as outlined in the Portable Fuel Container Safety Act.
Safety Risks
Storing extra fuel on a motorcycle can be dangerous if not done properly. Here are some safety risks to consider:
- Leaks: Fuel containers should be specifically designed for gasoline or other fuels. Using unsuitable containers, such as water bottles or soft drink bottles, can lead to leaks. Gasoline is corrosive and can cause certain plastics to erode over time, resulting in leaks.
- Fires: Gasoline leaks or vapors can ignite if they come into contact with a spark. This could lead to a fire, especially if the fuel is not stored securely.
- Crashes: In the event of a crash, there is a risk of puncturing the fuel container, leading to a spill or leak. This could also create a fire hazard if gasoline comes into contact with any sparks or flames.
- Expansion Pressure: Fuel bottles can split due to expansion pressure, especially when exposed to direct sunlight. This can result in fuel leakage or spillage.
To mitigate these risks, always use fuel containers specifically designed for motorcycles, such as fuel cans, fuel cells, or aluminum fuel bottles. These containers are equipped with seals that can withstand exposure to gasoline and prevent leaks. Regularly inspect your fuel containers for any damage or wear and tear to ensure they are in safe working condition. Additionally, consider the mounting options for your fuel containers, such as holsters or adjustable clamps, to secure them safely on your motorcycle.
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Frequently asked questions
The amount of extra fuel you bring depends on your bike's gas mileage and how much extra fuel you'll need. If your bike gets good mileage, a smaller container should be enough.
There are various ways to carry extra fuel on a motorcycle, including:
- Fuel cans or containers: These can be made of plastic or metal and come in different sizes. They can be strapped to the motorcycle or placed in a backpack.
- Auxiliary tanks: These are larger tanks that can be installed on the motorcycle and plumbed into the main fuel line.
- Stackable storage cans: These can be bolted onto pannier frames, rear racks, or engine bars and provide between 4 to 20 litres of extra fuel per can.
- Camping fuel bottles: These come in small sizes (0.5 or 1 litre) and can be stored in panniers or tied to a frame spar.
Yes, transporting extra fuel can be dangerous, especially if it leaks or comes into contact with sparks or flames. It is important to use containers designed for fuel and to secure them properly to prevent spills.
Some popular products include:
- RotopaX gas cans: These are CARB, EPA, ASTM, and NFPA certified and come in different capacity options up to 3 gallons. They can be bolted onto the motorcycle or placed in a truck, jeep, or snowmobile.
- Giant Loop Gas Bag: This is a soft and durable bag that comes in 1, 2, 3, and 5-gallon sizes.
- Camel Tanks: Auxiliary tanks for select bikes.
It is not recommended to carry extra fuel in regular plastic bottles or containers as they may not be suitable for motorcycle use due to their size and shape. Additionally, they may not be designed to hold fuel, which can lead to leaks.











































