Ameer Randolph
Frac Shack™ is an automated fuelling system designed to improve the efficiency and safety of energy operations. It aims to reduce the risks associated with traditional hot fuelling, such as high pressure, intense heat, and environmental hazards. The Frac Shack™ system can be paired with the NG SideKick™, a field gas processing unit, to provide immediate on-pad power and improve substitution rates. This technology can be used with existing fuel tanks to improve safety and efficiency. This introduction sets the context for understanding how the Frac Shack system connects and integrates with fuel tanks to achieve its stated benefits.
| Characteristics | Values |
|---|---|
| Purpose | To store liquids or solids like petroleum products, chemicals, manure, saline water, and proppants |
| Use | Essential in the oil and gas drilling process |
| Capacity | 8,400–21,000 gallons |
| Material | Steel |
| Configurations | 'V bottom' or 'round bottom' |
| Types | Mix Tanks, Closed Top, Open Top, Double Wall, Open Top Weir, Gas Buster |
| Frac Shack™ | Modular, frac fuelling delivery system |
| FracFueler™ | Automated diesel fuelling system |
| NG SideKick™ | Field gas processing unit |
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What You'll Learn
Frac Shack's automated fuelling technology
Frac Shack's automated fuel delivery system, The FracFueler, provides fuel without pressurised lines, reducing spills and removing workers from high-risk, hazardous hot zones. The FracFueler enables personnel to monitor valve and pump operations safely and efficiently from inside the unit, with real-time data access from anywhere, anytime, on every tank being filled through an online customer portal.
The Frac Shack system is modular and designed to make refuelling safer and more efficient while minimising environmental impact. The system is self-contained, self-powered, and fully mobile, allowing for quick transport and easy set-up. It is the only solution that can seamlessly transition operations from pure diesel to bi-fuel spreads, saving up to $2 million per pad in fuel costs.
The Frac Shack system can be paired with the NG SideKick, a field gas processing unit that allows for immediate, on-pad power use, ensuring the best substitution rates without running out of fuel. The NG SideKick can handle up to 973 barrels of liquid per day and prioritises safety with LEL monitors, ESDs, and Fire Eye sensors. The use of natural gas significantly reduces diesel consumption, with substitution rates from 40-70% on large frac sites.
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Frac tank types
Frac tanks are large-capacity steel tanks that can store liquids or solids. They are used in various industries, including oil and gas, construction, environmental remediation, municipal, and agriculture. They are designed with 'V bottom' or 'round bottom' configurations, which allow for easy emptying and cleaning. Here are some of the different types of frac tanks:
Mix Tanks
Mix tanks are large-capacity steel tanks that constantly agitate and circulate stored liquids. They are equipped with safety features such as guardrails, non-slip materials, walking areas, and audible alarms. They are controlled by four individual 10 HP motors and are ideal for maintaining the viscosity of liquids.
Closed Top
Closed-top frac tanks are temporary liquid storage tanks with flat tops. They are commonly used in the fracking industry and offer safe and reliable on-site liquid storage. These tanks have various interior features, such as rounded bottoms, heating coils, epoxy-coated interiors, and insulation.
Open Top
Open-top frac tanks have an open top for easy monitoring of liquid levels and cleaning. They are made of durable quarter-inch thick steel and come in various sizes, ranging from 7,932 to 21,000 gallons. They are designed with features like a top fill line and a fixed rear axle for easier movement.
Double Wall
Double-wall frac tanks provide safe storage for hazardous and non-hazardous liquids. They have a built-in secondary compartment, ensuring additional safety against accidental leaks. These tanks are ideal for storing hazardous chemicals in environmentally sensitive areas.
Weir Tanks
Weir tanks are designed to control the flow of liquids. Some have a "V"-shaped floor for easy draining. They have a storage capacity of up to 18,100 gallons and are used to speed up the settling of solids, particulates, and floating oils.
Smooth Wall and Round Bottom
Smooth wall and round bottom frac tanks have smooth interior walls for easy cleaning. The round bottom design facilitates the storage of thicker or higher viscosity liquids that require mixing or circulating.
Collapsible Pillow Tanks
Collapsible pillow tanks are a flexible alternative to heavy steel units. They are lighter, more manoeuvrable, and provide larger capacities at reduced costs. They are ideal for stationary liquid storage during oil field fracking operations and can be shipped empty, folded, rolled, or stacked, resulting in significant savings in shipping and transportation costs.
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Frac tank level monitoring
One such solution is the SCADALink PumpMate Platform, which offers real-time monitoring of frac tank levels. The system uses Wireless Sensor Nodes to communicate data back to a PumpMate Node, allowing for local and remote alarm notifications and shutdowns. The PumpMate Node can be used standalone or integrated with PumpMate Remote Pump Monitoring and Control for comprehensive oversight.
Another option is the Lasso Technologies tank level monitoring system. Lasso offers a versatile suite of products and sensors that can be customised to meet specific needs. Their system provides 24/7 tank level monitoring, automatic pump shutdown to prevent overflows, and leak detection capabilities. Lasso's solutions combine satellite, GPS, and radar technology, offering easy installation and cost-effectiveness.
Additionally, the OleumTech Liquid Level Sensor provides precise and repeatable liquid level measurements for frac tanks. This hardwired sensor eliminates manual level monitoring, offering a simple plug-and-play system. Operators can easily connect an HMI device to the sensor to access real-time level and temperature data, improving accuracy and reducing repetitive labour.
Furthermore, Frac Shack's Bi-Fuel FracFueler™ offers a unique approach to frac tank level monitoring. By pairing with the NG SideKick™, a field gas processing unit, operators can track fuel consumption, substitution rates, and site productivity. The NG SideKick™ can handle up to 973 barrels of liquid per day and ensures safety with LEL monitors, ESDs, and Fire Eye sensors.
These frac tank level monitoring solutions provide efficient and effective oversight, helping to optimise operations and ensure safety.
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Frac Shack's Bi-Fuel FracFueler
The FracFueler is a fully automated diesel fuelling system, removing the need for manual handling of pressurized hoses in hazardous environments. This not only minimizes human exposure to risks but also reduces the chances of spills and fires. With FracFueler, operators can actively monitor valve and pump operations from inside the unit, providing an added layer of safety. Additionally, real-time data on fuel levels is accessible through an online customer portal, enabling efficient management of fuel resources.
One of the standout features of the FracFueler is its ability to provide fuel on the fly without pressurized lines. This unique design ensures that fuel is delivered at a consistent and measurable pressure to each individual pumper, optimizing frac spreads. By eliminating the need for pressurized lines, the system simplifies the fuelling process, reduces potential hazards, and increases operational efficiency.
The Frac Shack system is designed to be modular and adaptable, easily integrating with existing setups. Its self-contained, self-powered, and fully mobile platform allows for quick transport and setup, minimizing downtime and maximizing productivity. The Frac Shack technology is compatible with various equipment, including the NG SideKick, a field gas processing unit that enables the use of natural gas, further reducing diesel consumption and lowering environmental impact.
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Frac Shack's NG SideKick
The NG SideKick™ is a leader in carbon-conscious field gas conditioning, showcasing Frac Shack's commitment to sustainable and environmentally responsible practices. By utilising the NG SideKick™, customers can benefit from significant reductions in diesel consumption, with substitution rates ranging from 40% to 70% on large frac sites. This not only improves cost efficiency but also contributes to a greener energy industry.
The NG SideKick™ incorporates several safety features, including LEL monitors, ESDs, and Fire Eye sensors, ensuring the safety of personnel on-site. Additionally, the unit can handle up to 973 barrels of liquid per day and offers flexibility by allowing tie-ins to larger external storage vessels or piping to nearby facilities if the liquid volume exceeds its 500-gallon storage tank.
The NG SideKick™ is designed to seamlessly integrate into existing systems, providing a modular and adaptable solution for fuel delivery. When paired with Frac Shack's Bi-Fuel FracFueler™, it offers immediate on-pad power utilisation and ensures optimal substitution rates without fuel shortages. This combination of the NG SideKick™ and FracFueler™ enhances safety, efficiency, and sustainability in fueling operations.
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Frequently asked questions
Frac Shack is an automated fuelling system designed to make worksites safer, cleaner and greener. The system removes workers from the hot zone and minimizes environmental impact by reducing the dangers of hot fuelling.
Frac Shack's automated fuelling system, the FracFueler, provides fuel without the use of pressurized lines. The FracFueler can be paired with the NG SideKick, a field gas processing unit, to use natural gas to power bi-fuel and electric fracs.
A frac tank is a large-capacity steel tank that can store liquids or solids. They are used in a variety of applications, including the oil and gas drilling industry, where they are used to temporarily store liquids on-site. Frac tanks come in a range of sizes and configurations, including open-top, closed-top, double-wall, and gas buster tanks.
