Katerina Swanson
Fuel transfer tanks are a convenient way to carry extra fuel in your vehicle, especially in remote areas with limited access to fuel. They are typically made of aluminium or steel and come in various sizes and shapes to fit different vehicle beds. The tanks can be customised with additional storage compartments and specialty finishes. They are useful in emergencies, natural disasters, and time-sensitive tasks, providing versatility with the ability to carry multiple fuel types. The tanks can also save costs by allowing bulk fuel purchases and reducing downtime spent refuelling. Some tanks have auto fuel controllers (AFC) that monitor fuel levels and automatically transfer fuel from the auxiliary tank to the stock tank when needed.
| Characteristics | Values |
|---|---|
| Use | To carry additional fuel in case of emergencies, for off-road enthusiasts, or for contractors |
| Material | Aluminum, steel, or a combination of both |
| Features | Internal baffles to reduce fuel slosh, powder-coated finish, GPI® 12-volt pump, 12 ft. fuel hose with nozzle, fuel cap, wire harness with dash-mounted power switch, and installation hardware |
| Capacity | 40-gallon, 80-gallon, 82-gallon, 100-gallon, 109-gallon, or custom sizes |
| Installation | Must be installed according to instructions and transfer pumps must be installed per manufacturer requirements |
| Refueling Process | Vehicle must be turned off, and refueling should be done in a well-ventilated area away from heat sources or open flames |
| Operation | Can be set for automatic operation, manual operation, or timer mode |
| Display | LED screen to display fuel level |
| Customization | Additional storage compartments, specialty finishes, and custom sizes are available |
| Cost Savings | Purchasing fuel in bulk or in cheaper regions can result in significant savings |
| Increased Productivity | Minimizes downtime spent refueling, especially in remote areas |
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What You'll Learn
- Fuel transfer tank materials: Steel and aluminium are common
- Installation: Must follow instructions and manufacturer requirements
- Safety: No transferring near heat or flame, only in ventilated areas
- Auto Fuel Controllers: Automatic fuel transfer to main tank
- Size: Account for fuel needs and refill frequency
Fuel transfer tank materials: Steel and aluminium are common
Fuel transfer tanks are a valuable resource in emergency situations and for those working in industries requiring heavy equipment. They can be used to transport multiple fuel types, including gasoline, diesel, kerosene, ethanol, methanol, and aviation fuel. Steel and aluminium are the two most common materials used in the construction of fuel transfer tanks.
Steel is a highly durable and strong material for fuel transfer tanks. Steel tanks are often made from 12-gauge high-yield steel, with internal baffles to reduce fuel sloshing. Steel tanks are also powder-coated, providing a durable finish.
Aluminium is a lightweight alternative to steel, reducing the overall weight added to a vehicle. This can improve fuel economy and payload capacity. Aluminium is also naturally resistant to rust and corrosion, which is beneficial in outdoor use, especially in areas with high moisture or salt exposure. This resistance can extend the lifespan of the transfer tank. Furthermore, aluminium effectively dissipates heat, helping to maintain a consistent temperature within the tank and reducing the risk of fuel overheating or expanding.
Both steel and aluminium fuel transfer tanks are available in various capacities, ranging from 40 to 109 gallons. The choice between steel and aluminium depends on specific needs and preferences. Factors to consider include weight, durability, corrosion resistance, heat dissipation, and cost.
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Installation: Must follow instructions and manufacturer requirements
When installing a fuel transfer tank, it is crucial to adhere strictly to the provided instructions and manufacturer requirements. Failure to do so may compromise the safety and functionality of the tank. Here are some detailed guidelines to ensure proper installation:
Firstly, ensure that you have selected the appropriate fuel transfer tank for your vehicle. This includes considering the type of fuel you will be using, as some tanks are specifically designed for gasoline, diesel, or kerosene, and may have Department of Transportation (DOT) permits for these specific fuels. Additionally, take into account the size and shape of the tank to ensure it fits your vehicle's specifications, especially if you have a short-bed truck.
During the installation process, carefully follow the instructions provided by the manufacturer. This includes the proper placement of the tank, as well as the correct installation of the accompanying components. For instance, Transfer Flow's refueling tank systems come with a 12-volt pump, a 12-foot fuel hose with a nozzle, a fuel cap, a wire harness with a dash-mounted power switch, and installation hardware. It is imperative that each component is installed according to the manufacturer's guidelines.
For Auto Fuel Controller (AFC) systems, the installation process may vary slightly. The AFC system automatically transfers fuel from the auxiliary tank to the stock tank, eliminating the need to switch between tanks manually. The AFC computer monitors the stock tank's fuel level and activates the transfer pump when the stock tank reaches approximately one-quarter full. It is important to follow the manufacturer's instructions for installing the AFC system, including the placement of the fuel level gauge and any necessary wiring.
It is worth noting that some fuel transfer tanks may require the purchase of additional components, such as a fuel pump, to complete the installation. Always refer to the manufacturer's recommendations and consult with experts if you have any questions or concerns during the installation process. Remember, safety should be a top priority when working with fuel transfer systems.
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Safety: No transferring near heat or flame, only in ventilated areas
Fuel transfer tanks are a convenient way to store and transport additional fuel for vehicles and equipment. They are particularly useful in emergencies, natural disasters, and remote locations where fuel access may be limited. Transfer tanks come in various sizes and shapes, with different capacities and features, to suit specific needs.
When using a fuel transfer tank, safety is paramount. It is crucial to adhere to strict safety protocols to prevent accidents and mitigate potential hazards. One of the most important safety precautions is to ensure that fuel is never transferred near any heat source or open flame. This includes sparks, lit cigarettes, or any other potential ignition sources. The proximity of heat or an open flame to the fuel transfer process can lead to a fire or explosion, resulting in devastating consequences. Therefore, it is essential to maintain a safe distance from any potential heat or flame sources during the entire fuel transfer operation.
Additionally, fuel transfer should only be performed in well-ventilated areas. Ventilation is crucial to prevent the buildup of flammable vapors, which can increase the risk of fire or explosion. Inhaling these vapors can also be hazardous to one's health, causing dizziness, headaches, or even loss of consciousness. By ensuring proper ventilation, the risks associated with fuel vapors are significantly reduced, creating a safer environment for both the operator and those nearby.
To further enhance safety, it is recommended to follow manufacturer instructions for the installation and use of fuel transfer tanks. This includes proper positioning and securing of the tank, as well as adhering to any specific guidelines provided by the manufacturer. By prioritizing safety and following these precautions, individuals can effectively minimize the risks associated with fuel transfer and ensure a safer experience for all involved.
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Auto Fuel Controllers: Automatic fuel transfer to main tank
Auto Fuel Controllers (AFC) are systems designed for Ford, GM, and Dodge Ram diesel pickups. They make operating auxiliary fuel tanks easier by removing the need to switch between tanks and worrying about running out of fuel. The system transfers fuel to the stock tank, avoiding any cutting of factory fuel lines and warranty issues. The AFC computer works with the Fuelbox to automatically fill the main tank as the vehicle is driven, always using the truck's fuel tank.
The AFC monitors the stock OEM fuel tank. When the stock tank reaches about a quarter full, it turns on a transfer pump and transfers fuel from the auxiliary tank to the stock tank. The AFC shuts off the transfer pump when the stock tank is nearly full or the auxiliary tank is empty. The AFC can be set to automatically refill the main tank or manually turned off from the truck cab. There is also a timer mode, where fuel can be manually transferred for up to four minutes.
The Digital Display Auto Fuel Controller (AFC-DD) is a controller programmed for the make and model year of the vehicle. It displays the fuel level in the auxiliary fuel tank and can be attached to the dashboard or anywhere in the cab with Velcro. The Plug & Play Auto Fuel Controller (AFC-PP) works with any diesel pickup from 2008 onwards and plugs into the OBDII port. The AFC-PP monitors the stock fuel tank level via the truck's computer, turning the pump on and off at the correct fuel levels.
The Auto Fuel Controller is available in two models: the Digital Display Controller and the Plug & Play Controller. The Plug & Play Controller plugs directly into the OBD-II port, making installation easier and avoiding the factory wire harness. It displays the fuel level percentage in both the vehicle tank and the Fuelbox tank. The Digital Display Controller is programmed for the specific make and model year of the vehicle and only shows the fuel level in the Fuelbox tank.
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Size: Account for fuel needs and refill frequency
When choosing the size of a fuel transfer tank, it is important to consider your fuel needs and how often you will need to refill the tank. The size of the tank will depend on the scale of your operations and the amount of fuel required. For instance, smaller jobs may only require a 60-gallon tank, while larger operations may need tanks that can hold more than 200 gallons.
It is recommended that refills are done a maximum of once a month to reduce risks. Additionally, larger tanks are less portable, so if you frequently move your tank, a smaller option may be more suitable. For example, if you have a short-bed truck, you will need to take careful measurements to ensure you purchase the right-sized tank.
The type of fuel you use also impacts the size of the tank. Different fuels have different energy densities, which means they will provide different amounts of energy per gallon. This can affect how much fuel you need and, consequently, the size of the tank. Additionally, some fuels may be more readily available in bulk or at lower prices, which can influence the frequency of refills and the overall cost.
The number of ports on the tank is another factor to consider. A fuel tank with multiple in and out ports can serve as both an auxiliary fuel supply and a fuel transport method. This can provide flexibility in how you use the tank and potentially reduce the need for frequent refills.
Lastly, the shape of the tank can also impact its capacity and functionality. Traditional round tanks may require more maintenance and have a different capacity compared to newer cubed or L-shaped tanks, which are often double-walled and eliminate the need for a secondary basin.
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Frequently asked questions
Fuel transfer tanks are beneficial in emergencies or natural disasters when fuel access is limited. They are also versatile, allowing the transportation of multiple fuel types, and can be customised to meet specific needs. They are cost-saving, as they allow the purchase of fuel in bulk, and increase productivity by minimising downtime spent refuelling.
The two most common materials used in the construction of fuel transfer tanks are aluminium and steel. Aluminium is lightweight, naturally resistant to rust and corrosion, and dissipates heat effectively. Steel is heavier and more durable, but may be more susceptible to rust and corrosion.
The size of the fuel transfer tank depends on your company's needs. Consider how much fuel different operations require and how often you need to refill the tank. Smaller jobs may only need a 60-gallon tank, while more extensive operations may require tanks that hold more than 200 gallons.
It is important to install a fuel transfer tank according to the manufacturer's instructions. Transfer pumps must be installed per the manufacturer's requirements. The vehicle must be turned off when transferring fuel, and fuel transfer should only take place in well-ventilated areas away from heat sources or open flames.
