
The size of a small engine fuel tank varies depending on the vehicle and its engine. For example, the fuel tank capacity of a race car can be as low as 20 litres, while the average fuel tank capacity for cars ranges from 38 to 76 litres (10 to 20 gallons). Smaller cars tend to have smaller fuel tanks, such as the Toyota Prius, which has a capacity of around 43 litres, and the Maruti Suzuki Celerio, which typically has a 35-litre tank. The size of a small engine fuel tank can also vary depending on the type of fuel used, as different fuels have different energy densities and therefore require different amounts of fuel to produce the same amount of energy.
| Characteristics | Values |
|---|---|
| Average car fuel tank capacity | 38–76 litres (10–20 gallons) |
| Two-cylinder car fuel tank capacity | 40–45 litres |
| Four-cylinder car fuel tank capacity | 52–56 litres |
| Six-cylinder car fuel tank capacity | 56–60 litres |
| Race car fuel tank capacity | 20–100 litres |
| Fuel tank construction materials | Metal (steel or aluminium), plastic (high-density polyethylene HDPE) |
| Fuel tank location | Typically towards the rear of the car, beneath the trunk or cargo area |
| Fuel tank function | Stores fuel and delivers it to the engine via fuel lines |
| Fuel types | Methanol, Hydrogen, Diesel, Natural Gas, Propane, Gasoline |
| Fuel tank capacity considerations | Weight, space requirements, range between refills |
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What You'll Learn

Fuel tank capacity varies by vehicle type
Fuel tank capacity varies significantly depending on the type of vehicle. The average car's fuel tank capacity typically ranges from 38 to 76 litres (10 to 20 gallons). However, this can vary based on the make and model of the car, as well as the number of cylinders.
Two-cylinder cars usually have smaller fuel tanks, while six-cylinder cars have capacities ranging from 56 to 60 litres. Examples include the Ford Mustang, Chevrolet Camaro, BMW 3 Series, Mercedes-Benz E-Class, and Audi A6.
Eight-cylinder cars often have larger fuel tanks, ranging from 60 to 114 litres. Some examples include the Ford F-150, Chevrolet Silverado, Dodge Charger, Jeep Grand Cherokee, and Toyota Tundra.
SUVs, such as the Toyota Land Cruiser 300 and Audi Q7, tend to have larger fuel tanks to accommodate their higher fuel consumption. The Toyota Land Cruiser 300 has a fuel tank capacity of approximately 93 litres, while the Audi Q7 has a capacity of around 85 litres.
Race cars typically have smaller fuel tanks than road cars, with capacities ranging from 20 to 100 litres, depending on the type of racing and race duration.
Some compact and efficient cars have smaller fuel tanks, such as the Toyota Prius, which has a fuel tank capacity of around 43 litres, and the Smart Car, which has a capacity of approximately 26 litres.
It is important to note that fuel consumption capacity refers to the amount of fuel consumed over a specific distance or period, typically measured in miles per gallon (MPG) or litres per 100 kilometres (L/100 km). This can vary significantly between different vehicles, even those with similar fuel tank capacities.
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Plastic tanks are viable in the short term
Plastic fuel tanks are a viable option for small engines in the short term. They are often used as replacement fuel tanks for small engines, such as lawn mowers, motorcycles, and boat engines. Plastic tanks are lightweight and easy to install, making them a convenient choice for temporary use.
One of the key advantages of plastic tanks is their affordability. Plastic tanks are typically less expensive than metal tanks, and they can be purchased online through retailers like Amazon. The availability of free shipping options further enhances the convenience and cost-effectiveness of plastic fuel tanks.
In terms of capacity, plastic fuel tanks for small engines vary in size. Some tanks are designed for specific engine models, ensuring a precise fit and compatibility. For example, a 2L plastic fuel tank is compatible with 80cc motorcycle engines. Honda GX160K1 engines also utilize plastic fuel tanks, which are available as replacements.
While plastic tanks are suitable for temporary use, they may not offer the same longevity as metal tanks. Plastic tanks are susceptible to degradation over time due to factors such as sunlight exposure, temperature fluctuations, and the corrosive nature of fuel. Therefore, when considering a plastic fuel tank, it is essential to assess the environment in which it will be used and ensure that it is suitable for the specific application.
Overall, plastic tanks can be a practical and cost-effective solution for small engine fuel storage in the short term. However, for long-term applications or more demanding environments, it may be advisable to explore other options, such as metal tanks, which offer enhanced durability and resistance to the elements.
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Metal tanks are welded from sheet metal
Metal tanks are fabricated from sheet metal, which is welded together to form the desired shape and size. This process is often done by specialist metal fabricators, who work with clients to determine the best type of metal and design for the tank's intended use. For example, carbon steel is a common choice for fuel tanks, while non-reactive stainless steel is recommended for storing corrosive chemicals.
Sheet metal can be rolled into cylinders, which are then welded together to create longer tubes. These tubes can be connected with angle rings and bolts to form the structure of the tank. The size of these cylinders can vary, with small diameters of 3 inches and larger ones up to 12 feet wide.
The welding process itself requires skill and precision. To prevent warping, welds are kept short, usually around six to eight inches in length. Welders work towards existing welds, staggering their work to minimise the risk of warping as the metal cools and contracts.
Fabricating metal tanks can be a complex process, and it is often a collaborative effort between the fabricator and the client to ensure the final product meets all requirements. Metal tanks can be used for a wide range of applications, from storing liquids like fuel and chemicals to containing nuclear materials.
Overall, the fabrication of metal tanks from sheet metal involves careful planning, welding skills, and an understanding of the intended use to ensure the final product is safe and functional.
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Bladder tanks are used in aircraft
The size of a small engine fuel tank varies depending on its application. For instance, a small engine fuel tank for a motorcycle with an 80cc engine has a capacity of 2 litres. On the other hand, a small gas tank for outboard engines has a capacity of 6 gallons.
Bladder tanks, also known as air bladders or fuel cells, are used in aircraft to store and carry fuel. They are constructed from durable and flexible materials, such as polyester TPU, that can expand and contract without compromising their structural integrity. This flexibility reduces the likelihood of leaks, ensuring that fuel is securely contained and enhancing the overall structural integrity of the aircraft.
One of the key advantages of bladder tanks is their lightweight design, which helps to reduce the aircraft's total weight. This weight reduction leads to improved fuel efficiency, enabling the aircraft to travel longer distances with the same amount of fuel. Additionally, lighter aircraft experience less wear and tear on critical components, further enhancing reliability.
Bladder tanks are also easier to install, remove, and inspect compared to rigid tanks. They can be rolled up and inserted through a small opening in the aircraft, such as an inspection opening, and then unfurled to their full size. This accessibility allows for regular maintenance checks and enhances the reliability of the fuel storage system.
Another benefit of bladder tanks is their ability to be customized to fit the internal shape and contours of the aircraft. This customization ensures a perfect fit, maximizing fuel loading capacity and allowing for more efficient use of space. Bladder tanks are commonly used as auxiliary tanks to increase the aircraft's fuel storage capacity, which is particularly advantageous for long-haul flights, military missions, and emergency situations.
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Fuel tank size impacts vehicle range
The fuel tank is an integral part of a vehicle's engine system, storing flammable fuels such as oil and gasoline. The size of a vehicle's fuel tank directly impacts its range, efficiency, and overall performance.
Fuel tank capacity varies widely depending on the vehicle type and size. For instance, compact city cars have smaller fuel tanks, typically ranging from 26 to 48 litres (7 to 12 gallons), while larger vehicles like SUVs and trucks have bigger tanks, often accommodating 30 gallons or more. The Toyota Land Cruiser 79, for instance, has a fuel tank capacity of 180 litres, while the Ford Super Duty 450 boasts an even larger capacity of 181 litres.
The desired range between refuelling stops is a crucial factor in determining the optimal tank size. Some drivers opt for larger tanks to minimise refuelling stops, while others prefer smaller tanks and are comfortable with more frequent refuelling. A larger tank increases the vehicle's weight, which can reduce acceleration and handling capabilities. Conversely, a smaller tank improves acceleration and handling but requires more frequent refuelling.
Additionally, driving habits and conditions can significantly impact fuel efficiency and range. Aggressive driving, excessive idling, frequent acceleration and deceleration, heavy traffic, hilly terrains, and extreme temperatures can all contribute to reduced fuel efficiency. By adopting fuel-efficient driving habits and avoiding adverse conditions, drivers can enhance their vehicle's range.
Understanding the factors affecting fuel capacity helps drivers make informed decisions when selecting a vehicle or optimising their current one. This knowledge enables drivers to plan their journeys effectively, ensuring a hassle-free driving experience.
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Frequently asked questions
Small engines are usually those that power lawn mowers, motorcycles, tractors, boats, and other small pieces of equipment.
Small engine fuel tanks vary in size depending on the engine they are designed for. Some small engine fuel tanks can hold as little as 2 litres of fuel, while others can hold 6 gallons.
Yes, replacement fuel tanks are available for small engines. Universal lawn mower gas tanks, for example, can be swapped between machines, reducing downtime and expenses.
Small engine fuel tanks are typically made of metal or plastic. Metal tanks are made by welding together stamped sheets of steel or aluminium, while plastic tanks are made using blow moulding, allowing for more complex shapes.









































