
The size of a jet fuel tank varies depending on the type of aircraft. Smaller aircraft typically have straightforward fuel systems, with tanks located in the wings. Larger commercial planes, on the other hand, have more advanced fuel systems with multiple tanks located in both the wings and the fuselage. The Boeing 747, for example, has fuel tanks that span the entire wingspan of the plane. The size of jet fuel tanks is an important consideration in aircraft design, as it impacts the plane's range, efficiency, and manoeuvrability. Additionally, the type of fuel used, such as Jet A-1, and the storage and safety requirements also play a role in determining the size and design of jet fuel tanks.
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What You'll Learn

Jet fuel tank sizes vary depending on the aircraft
The size of the fuel tank and the amount of fuel an aircraft can carry are crucial for long-haul flights. Larger commercial aircraft may employ cross-feed valves and other mechanisms to allow pilots to adjust the flow of fuel between tanks, balancing fuel distribution, reducing drag, and improving efficiency. Smaller aircraft, on the other hand, typically have simpler fuel systems, with tanks located in the wings, and a basic mechanism to feed fuel to the engine.
The type of aircraft also determines the type of fuel used. Aviation gasoline (avgas) is used in piston engine aircraft, typically smaller planes used for private flying or training. Jet fuel, which is kerosene-based, is used in jet aircraft and turbine engines found in larger commercial planes. Jet fuel has a high energy content, making it suitable for long-haul international flights.
Aircraft fuel tanks can be classified as internal or external. Integral tanks, such as the "wet wing" design, are sealed areas inside the aircraft's structure that allow for fuel storage. These tanks are commonly found in larger aircraft and cannot be removed for service or inspection. Rigid removable tanks, on the other hand, are installed in a compartment and can be made of metal, plastic, or fibreglass. These tanks are found in smaller general aviation aircraft, such as the Cessna 172, and can be removed for inspection or repair.
Additionally, some aircraft may use auxiliary externally mounted fuel tanks, also known as drop tanks or conformal fuel tanks (CFTs). Drop tanks were originally designed to be jettisoned when empty or in emergencies to reduce weight and increase manoeuvrability. CFTs, on the other hand, are designed to closely follow the aircraft's profile, extending its range or endurance while minimising aerodynamic penalties.
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Jet fuel tanks can be internal or external
Rigid removable tanks are another type of internal fuel tank. They are installed in a designated compartment and are typically made of metal, plastic, or fibreglass construction. Unlike integral tanks, rigid removable tanks can be removed for inspection, replacement, or repair. They are commonly found in smaller general aviation aircraft, such as the Cessna 172.
External fuel tanks, also known as drop tanks, are commonly used on military aircraft and occasionally on civilian aircraft. They are designed to be jettisoned when empty or in an emergency to reduce drag, weight, and increase manoeuvrability. The use of drop tanks can also extend the range of an aircraft. However, they impose a drag penalty, increase the moment of inertia, and reduce roll rates for air manoeuvres.
Some aircraft may also have wingtip tanks, which can be built-in or added as aftermarket upgrades. Fighters, due to their compact design, often utilise wingtip tanks as they have limited space in the fuselage for extra fuel. Private jets, on the other hand, have the volume to accommodate auxiliary fuel tanks stored internally, providing extra range without the drag associated with external tanks.
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Jet fuel tank materials must avoid contamination
The size of a jet fuel tank varies depending on the type and size of the aircraft. Jet fuel tanks can be classified as internal or external. Internal fuel tanks, also known as integral tanks, are areas inside the aircraft structure that have been sealed for fuel storage. These tanks are commonly found in larger aircraft, such as the Boeing 737, and are typically integrated into the wings and fuselage. On the other hand, external fuel tanks, or drop tanks, are mounted outside the aircraft and are often used to extend the range or endurance of the aircraft.
The safety of jet fuel tanks is of paramount importance to prevent accidents and ensure the smooth operation of aircraft. One critical aspect of safety is avoiding fuel contamination, which can have severe consequences. Fuel contamination can affect all engines and may not be evident until the aircraft is airborne. Microbial contamination, for instance, can be highly damaging to engines, fuel gauges, and other equipment, leading to costly repairs and temporary grounding of aircraft.
To prevent contamination, it is crucial to maintain the integrity of the jet fuel. This involves implementing quality control measures at airports and ensuring that aircraft operators adhere to safety regulations. Contamination can occur through the introduction of surfactants from pipeline walls and equipment cleaning chemicals and moisture accumulation. Even small quantities of water in jet fuel systems can lead to rust, which can contaminate the fuel. Therefore, it is essential to monitor and control the moisture content of the air in contact with the fuel.
Additionally, jet fuel tank materials should be carefully selected to minimize the risk of contamination. The use of protective coatings on the interior surfaces of fuel tanks and pipes can help prevent the introduction of particulates such as rust and scale into the fuel. Regular inspection and maintenance of the fuel tanks are also necessary to identify and address any potential sources of contamination.
Furthermore, it is important to consider the potential for contamination during refuelling. Aircraft operators typically rely on contractors for refuelling, and it is essential that these contractors follow proper procedures and standards to ensure fuel quality. The use of fuel quality specifications, such as the ATA Specification 103 "Standard for Jet Fuel Quality Control at Airports," helps ensure that the fuel meets the required standards and minimizes the risk of contamination.
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Jet fuel tanks have safety mechanisms to prevent explosions
The size of a jet fuel tank varies depending on the type of aircraft. Smaller regional jets or single-engine aircraft have lower fuel consumption rates, making them ideal for shorter, domestic flights. In contrast, a jet like the Boeing 747 has a fuel consumption rate of up to 12,000 litres per hour during cruising.
Jet fuel tanks have been implicated in aviation disasters, with fuel tank explosions causing or worsening accidents. The potential of a fuel tank explosion is a well-known hazard in the aircraft industry. Safety aspects of aircraft fuel tanks were examined during the investigation of the 1996 TWA Flight 800 in-flight explosion accident, which killed all 230 people aboard.
To prevent explosions, jet fuel tanks have safety mechanisms in place. For example, the Boeing 737 has two systems that reduce the chance of a fuel tank ignition. One of these systems shuts off the fuel pumps when the fuel output pressure is low, preventing them from heating up as they rely on the fuel for cooling. The other system enriches the nitrogen levels in the air in the fuel tank, ensuring there is insufficient oxygen for burning.
Additionally, large commercial aircraft may employ cross-feed valves and other mechanisms to allow pilots to adjust the flow of fuel between tanks. This level of control helps balance fuel distribution, reduce drag, and improve efficiency over long distances.
Other safety measures to prevent fuel tank explosions include the use of fuel tank inerting systems and firefighting foam in the tanks. Integral tanks, commonly used in larger aircraft, are sealed areas inside the aircraft structure that allow for fuel storage. These tanks cannot be removed for service or inspection, so inspection panels must be provided to allow for internal inspection, repair, and servicing.
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Jet fuel tanks are designed to maintain aircraft balance
Jet fuel tanks are a critical component of an aircraft's fuel system, which directly impacts the safety, performance, and efficiency of the aircraft during flight. The fuel system is a complex network designed to store, manage, and distribute fuel efficiently. Jet fuel tanks are designed to maintain aircraft balance, ensuring stable flight and reducing the risk of accidents.
In conventional aircraft, fuel tanks are often placed in the wings, close to or on the center of lift. This placement reduces the Centre of Gravity (Cg) shift during flight, minimizing lateral weight shifts caused by fuel sloshing within the tanks. It also reduces the size and weight of the tailplane, as the weight of the fuel counteracts wing bending loads, reducing structural requirements.
Large commercial aircraft, such as jets, often feature multiple fuel tanks located in both the wings and the fuselage. These tanks are equipped with pumps, sensors, and valves to ensure a balanced fuel flow and even fuel distribution, maintaining the aircraft's center of gravity. Cross-feed valves allow pilots to adjust the flow of fuel between tanks, balancing fuel distribution, reducing drag, and improving efficiency, especially on long-haul flights.
Additionally, the placement of fuel tanks in the wings has safety benefits. In the event of a crash landing, having the fuel stored in the wings reduces the risk of cabin fires and protects the occupants. Wing tanks are also naturally cooled by airflow, reducing the formation of flammable vapors compared to tanks located near the aircraft's body.
The size and complexity of an aircraft's fuel system vary depending on the aircraft's size and the number of engines. Proper maintenance, regular inspections, and management of the fuel system are crucial to ensure the safe and efficient operation of the aircraft. Any malfunction or failure within the fuel system can lead to serious issues, including power loss, engine failure, or even fires onboard.
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Frequently asked questions
The size of jet fuel tanks varies depending on the type of aircraft. For instance, the Boeing 747 fuel tank takes up the entire wing span of the plane. Smaller aircraft usually have fuel tanks located in the wings, while larger commercial planes have multiple fuel tanks in both the wings and the fuselage.
The size of a jet fuel tank is determined by the aircraft's range, endurance, and overall fuel efficiency. The placement of the fuel tanks also plays a role in maintaining the aircraft's center of gravity and stability during flight.
Jet fuel tanks can be classified into internal or external tanks. Internal tanks, also known as integral tanks, are sealed areas inside the aircraft's structure, such as the "wet wing" commonly found in larger aircraft. External tanks can be further categorized into drop tanks, wing tanks, pylon tanks, and belly tanks.











































