
Permatex offers a range of products for repairing fuel tanks, including epoxy sticks and repair kits. The products are designed to repair cracks and holes in metal or plastic fuel tanks, with some products specifically intended for use on plastic tanks. While some customers have reported positive results with the epoxy sticks and repair kits, others have experienced issues with durability and leakage. It is important to note that Permatex products are not recommended for use on plastic fuel tanks made from cross-linked polyethylene, as this material is resistant to glue and solvents.
| Characteristics | Values |
|---|---|
| Use case | Permatex Fuel Tank Repair Kit is designed for repairing metal fuel tanks. |
| Use case | The Permatex Plastic Tank Repair Kit is designed for repairing plastic tanks. |
| Use case | The Permatex 84334 Fuel Tank Repair Epoxy Stick is designed for repairing metal gas tanks and containers. |
| Effectiveness | Customer reviews for the Permatex Fuel Tank Repair Kit are mixed, with some reporting that it successfully stops leaks, while others report that it only lasts a few days. |
| Effectiveness | Customer reviews for the Permatex 84334 Fuel Tank Repair Epoxy Stick are mixed, with some reporting that it successfully stops leaks in their fuel tanks, while others report that it failed to work on plastic tanks or in direct contact with gasoline. |
| Workability | Customers report that the Permatex Fuel Tank Repair Kit can be messy and difficult to work with when applied upside down on the tank. |
| Workability | Customers report that the Permatex 84334 Fuel Tank Repair Epoxy Stick can be difficult to knead to a consistent color and may be challenging to work with. |
| Curing time | The Permatex Fuel Tank Repair Kit and Permatex Plastic Tank Repair Kit both cure in 30 minutes. |
| Curing time | The Permatex 84334 Fuel Tank Repair Epoxy Stick takes around 48 hours to fully cure. |
| Temperature range | Repairs using the Permatex Fuel Tank Repair Kit and Permatex Plastic Tank Repair Kit should be made at temperatures between 50°F and 75°F (10°C and 25°C). Repairs made at lower temperatures will take longer to cure. |
| Temperature range | It is unclear whether temperature affects the curing process for the Permatex 84334 Fuel Tank Repair Epoxy Stick. |
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What You'll Learn

Permatex Fuel Tank Repair Epoxy Stick
The Permatex Fuel Tank Repair Epoxy Stick is a hand-kneadable, putty-type epoxy stick used for repairing metal gas tanks and containers. It is a two-part epoxy, with contrasting-coloured materials that are mixed together to form a uniform colour, indicating that the mixture is thorough. The cured adhesive can be drilled, sanded, threaded, or filed and is resistant to fuels and most solvents.
The epoxy stick has received mixed reviews from customers. Some report that it successfully stops leaks in their fuel tanks, even adhering to the tank when wet with gas and not requiring the tank to be emptied before repair. However, others have found that it does not hold up to gasoline, becoming soft and rubbery after minimal contact with gas. Some customers have also noted that it is not suitable for use on plastic tanks, as it did not effectively repair leaks.
It is important to note that the Permatex Fuel Tank Repair Kit is intended for use on metal fuel tanks, and the manufacturer specifically states that it should not be used on plastic fuel tanks. The kit includes all the necessary components for making professional-quality repairs quickly and easily. Repairs can be made on cracks up to 4 inches in length and holes up to 3/8 inch in diameter. The ideal temperature range for repairs is 50°F to 75°F (10°C to 25°C), as lower temperatures will result in longer curing times.
Overall, while the Permatex Fuel Tank Repair Epoxy Stick has received mixed reviews, it can be an effective solution for repairing leaks in metal fuel tanks when used according to the manufacturer's instructions and not in direct contact with gasoline.
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Permatex Fuel Tank Repair Kit
The Permatex Fuel Tank Repair Kit is a product designed to repair leaks in fuel tanks. The kit includes all the necessary components for making professional-quality repairs quickly and easily. It can be used to repair cracks up to 4 inches long and holes up to 3/8 inch in diameter in all types of metal fuel tanks. The repair resin is designed to begin hardening within 8 to 10 minutes and cures in 30 minutes. Repairs should ideally be made at temperatures between 50°F and 75°F (10°C and 25°C).
The kit contains a two-part, hand-kneadable, putty-type epoxy stick. The two contrasting-coloured materials are mixed together to form a uniform colour, indicating thorough mixing. The cured adhesive can be drilled, sanded, threaded, or filed and is resistant to fuels and most solvents.
Customer reviews of the product are mixed. Some customers report that the product successfully stopped leaks in their fuel tanks, even adhering to the tank when it was wet with gas. Others report that the product failed to repair their fuel tanks, with one customer stating that the putty broke apart and ended up in the tank.
It is important to note that the Permatex Fuel Tank Repair Kit is not suitable for use on plastic fuel tanks. For repairs to plastic tanks, Permatex offers a separate Plastic Tank Repair Kit. This kit can be used to repair cracks up to 4 inches in length and holes up to 3/8 inch in diameter in all types of plastic tanks.
One customer review mentions that the product did not work for a fuel tank made of cross-linked polyethylene, a type of plastic. The customer notes that this material is resistant to most types of glue or solvent, making it difficult to repair.
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Permatex Plastic Tank Repair Kit
The Permatex Plastic Tank Repair Kit is a complete kit that contains everything required for making professional-quality permanent repairs in just minutes. The kit includes state-of-the-art components and easy-to-follow instructions with photographs. It can be used to repair all types of plastic tanks, including windshield washer reservoirs, radiator overflow tanks, coolant reservoirs, water tanks, and waste tanks.
The repair resin in the kit is designed to harden within 8 to 10 minutes and cures in 30 minutes. Repairs can be made ideally at temperatures from 50°F to 75°F (10°C to 25°C). Repairs made at lower temperatures will take longer to cure. The kit can repair cracks up to 4 inches in length and holes up to 3/8 inch in diameter.
To use the Permatex Plastic Tank Repair Kit, first, drain the tank or reduce the fluid level to at least 2 inches below the damaged area. Prepare the damaged area by removing any oil, grease, tar, or dirt. Sand the affected area to at least 1 inch beyond the damage. For cracks that may continue to expand, drill a small hole at each end of the crack. Clean the area with an alcohol swab.
Next, cut the fiberglass cloth to fit within the sanded area. Mix the resin by bursting the seam that separates the two materials and kneading the contents until the mixture is of a uniform color. The resin must be mixed and applied within 8 minutes as it will begin to harden. Cut off the top of the pouch and dispense the resin mixture onto the damaged area. Spread the resin mixture in a uniform layer with the supplied brush onto the area to be covered by the fiberglass.
Place the fiberglass over the resin-covered area and spread the remaining mixture over the fiberglass until it is completely saturated. Taper the edges of the repair area beyond the fiberglass and smooth the repaired area with the brush. The repair will be complete when the resin cures in 30 minutes. The tank may be refilled after 30 minutes or when the repair is tack-free.
It is important to note that this product is not suitable for use on plastic fuel tanks or polyethylene/polypropylene tanks. Customers have reported that the kit grows extremely hot during use, so it is important to work quickly and have a plan for handling the heat.
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Customer reviews
Several customers have praised the kit for its ease of use and effectiveness in repairing leaks and cracks in metal fuel tanks. One customer on Amazon.com mentioned that the product worked perfectly for their leak, while another stated that it was "worth every penny" and fixed three major drill holes. The kit has also received positive feedback for its value, with some customers finding it to be a cost-effective solution for fuel tank repairs.
However, there are also reviews highlighting concerns about the durability of the repair. Some customers have reported that the repair only lasted for a few days or a year before failing. One customer mentioned that the putty broke up and resulted in fuel leaking onto their garage floor. Another customer experienced issues with the epoxy becoming too runny and then quickly turning to gel, making it difficult to apply.
It is important to note that the Permatex Fuel Tank Repair Kit is designed for use on metal fuel tanks and is not suitable for plastic or nylon fuel tanks. The manufacturer specifically states that the product should not be used on plastic fuel tanks.
Overall, while some customers have had positive experiences with the Permatex Fuel Tank Repair Kit, others have encountered durability issues and leaking problems. It is essential to follow the instructions carefully and ensure that the product is suitable for the specific type of fuel tank being repaired.
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Nylon's resistance to glue and solvents
Nylon is a synthetic plastic material composed of polyamide, which was first introduced by the DuPont Company in 1938. It is known for its strength, elasticity, lightweight nature, heat resistance, and resistance to water, mildew, organic solvents, and more.
While nylon offers excellent resistance to many chemicals, it is important to note that not all adhesives are created equal. Nylon polymers can be particularly difficult to bond with adhesives due to their chemical inertness and hygroscopic nature (absorbing water from the air). This can pose a challenge for manufacturers when bonding nylon to itself or other materials.
To increase the chemical reactivity and strength of the nylon bond, extensive surface preparation is often required. Manufacturers may employ plasma or flame treatment to achieve optimum adhesion. Additionally, choosing the right adhesive is crucial. A high-performance methacrylate adhesive is one of the best options for bonding nylon plastic. It offers a strong, flexible, and permanent bond, along with excellent shock and impact resistance. This adhesive works well with various materials, including steel, polyester, coated metal, and fiberglass.
When it comes to fuel tank repair, Permatex offers repair kits specifically designed for metal and plastic fuel tanks. However, it is important to note that the Permatex Fuel Tank Repair Kit is not suitable for use on plastic fuel tanks. The repair resin in the kit is designed to harden within 8 to 10 minutes and cure in 30 minutes, but it is intended for metal fuel tanks with cracks and holes, not nylon surfaces.
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Frequently asked questions
No, Permatex fuel tank repair kits are designed for use on metal or plastic fuel tanks, but not nylon.
Permatex fuel tank repair kits are used to repair cracks and holes in fuel tanks.
The Permatex repair resin is designed to harden within 8 to 10 minutes and fully cure in 30 minutes.
Permatex fuel tank repair kits are suitable for use on all types of metal and plastic fuel tanks.
Customer reviews are mixed. Some customers report that the product successfully stops leaks in their fuel tanks, while others have experienced issues with durability and leakage.









































