
Diesel fuel, also known as fuel oil, is a standard liquid fuel for stationary gas turbines due to its good storage and combustion properties. It is derived from crude oil through distillation between 200 °C and 350 °C. Its composition includes aliphatic and aromatic hydrocarbons, with traces of sulfur, nitrogen compounds, and other additives. Diesel fuel has various classifications, such as No. 1, No. 2, and No. 4, each with different characteristics and applications. One of the critical concerns regarding diesel fuel is the presence of benzene, a known carcinogen. While the amount of benzene in diesel fuel varies, it is typically present in small amounts, such as less than 0.02% in diesel fuel No. 1. Exposure to benzene, even in small quantities, can have significant health impacts, including skin irritation, respiratory issues, and severe health conditions like leukemia. Therefore, understanding the presence and potential risks associated with benzene in diesel fuel is essential for ensuring the safety of those who work with or are exposed to diesel exhaust.
| Characteristics | Values |
|---|---|
| Diesel fuel composition | Diesel or fuel oil is a standard liquid fuel for stationary gas turbines, composed of approximately 75% aliphatic hydrocarbons and about 25% aromatic hydrocarbons (e.g., benzene, styrene). |
| Benzene content | Diesel fuel No. 1 contains less than 0.02% benzene, while the presence of benzene is largely excluded from Diesel fuel No. 4. |
| Health effects of benzene exposure | Short-term symptoms include drowsiness, dizziness, headaches, and skin and eye irritation. Long-term exposure can lead to blood disorders, distal neuropathy, memory loss, and an increased risk of leukemia, especially acute myelogenous leukemia (AML) and myelodysplastic syndrome (MDS). |
| Sulphur content | Diesel fuel contains sulphur and nitrogen compounds that provide natural lubrication. Fuel sulphur limits vary by region, with ultra-low sulphur diesel in Europe allowing a maximum of 10 ppm sulphur, while road diesel in the USA can contain up to 15 ppm. |
| Viscosity | Diesel fuel No. 4, also known as marine diesel fuel, is the most viscous type of diesel fuel, containing higher levels of ash and sulphur. |
| Fatty acid methyl ester (FAME) content | In Europe, diesel fuel may contain up to 7% FAME to meet biofuels directives. |
| Density | The density of diesel fuel ranges from 0.82 to 0.86 kg/L. |
| Flash point | The flash point of diesel fuel is > 55°C. |
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What You'll Learn

Diesel fuel composition
Diesel fuel, also known as diesel oil, heavy oil, or simply diesel, is a liquid fuel designed for use in a diesel engine. Diesel fuel is a distillate fraction of crude oil, consisting of approximately 75% aliphatic hydrocarbons (C10H20–C15H28) and about 25% aromatic hydrocarbons (e.g. benzene, styrene). The typical atomic composition is about 86% carbon, 14% hydrogen, and a minor fraction of sulfur, depending on the crude oil source and cleaning quality.
The production of diesel fuel involves distillation, conversion steps, and clean-up. It contains more non-volatile components and has a higher boiling range than gasoline, typically between 160°C and 371°C. Diesel fuel is classified based on the type of engine it fuels, ranging from 1-D to 4-D. Diesel fuel No. 4, also called marine diesel fuel, is the most viscous type and contains higher levels of ash and sulfur.
To enhance performance characteristics, diesel fuel is often mixed with additives. For example, ethylene-vinyl acetate (EVA) is added as a "cold flow improver" to prevent wax crystallization and blockage of fuel filters. Other additives include antifoaming agents (silicones), antioxidants (hindered phenols), and "metal deactivating agents" (salicylaldimines).
The diesel engine is a multifuel engine capable of running on various fuels. However, the development of high-performance, high-speed diesel engines led to the need for standardized diesel fuel to ensure consistent quality. Standardization of diesel fuel varies across countries, with EN 590 as the standard in Europe.
In recent years, there has been a push towards ultra-low sulfur diesel (ULSD) to reduce sulfur content and meet emissions standards. As of 2016, the majority of petroleum-based diesel fuel available in the UK, mainland Europe, and North America is of the ULSD type.
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Benzene exposure symptoms
Diesel fuel is a distillate fraction of crude oil, and it contains about 75% aliphatic hydrocarbons and 25% aromatic hydrocarbons, including benzene. While the exact concentration of benzene in diesel fuel is unclear, one source mentions that diesel fuel No. 1 has a boiling range that largely excludes the presence of benzene. Another source states that diesel fuel No. 1 normally contains less than 0.02% benzene.
Benzene exposure can occur through various routes, including inhalation, skin contact, and ingestion. The symptoms and effects of benzene exposure depend on the duration, intensity, and route of exposure. Here are some of the symptoms associated with benzene exposure:
Short-term symptoms
- Drowsiness
- Dizziness
- Headaches
- Eye, skin, and respiratory tract irritation
- Redness and blisters on exposed skin
Long-term symptoms
Long-term exposure to benzene, typically over a year or more, can lead to more severe and harmful health effects:
- Blood disorders: Benzene can affect the production of red blood cells, leading to anemia. It can also cause excessive bleeding due to its impact on bone marrow.
- Immune system dysfunction: Prolonged exposure to benzene can weaken the immune system, making individuals more susceptible to infections.
- Cancer: The Department of Health and Human Services (DHHS) has stated that benzene is a human carcinogen, specifically linked to blood-related cancers such as leukemia and lymphoma.
- Reproductive issues: Long-term exposure to high benzene levels has been associated with irregular menstrual cycles and decreased ovary size in women. The impact on fertility and fetal development is still uncertain.
It is important to note that the severity of symptoms can vary based on individual factors such as age and pre-existing medical conditions. If you suspect benzene exposure, it is crucial to seek medical attention as soon as possible. There is no known cure for benzene poisoning, but supportive medical care in a hospital setting can help manage the symptoms and improve the chances of recovery.
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Benzene exposure treatment
Diesel fuel is a distillate fraction of crude oil, consisting of aliphatic and aromatic hydrocarbons. Aromatic hydrocarbons, such as benzene, make up about 25% of diesel fuel.
Benzene is a clear, liquid, petroleum-based chemical with a sweet smell. It is a common ingredient in industrial solvents and can be added to paints, lacquers, glues, detergents, and other products. Benzene exposure can occur through inhalation, skin contact, or ingestion. If you suspect that you or someone near you has been exposed to benzene, it is important to act quickly.
If benzene has been swallowed, give the affected person water or milk right away, unless a medical professional advises otherwise. Do not give anything to drink if the person is experiencing symptoms that make swallowing difficult, such as vomiting, convulsions, or decreased alertness.
If benzene has been inhaled, immediately move the person to fresh air and seek medical attention. If the exposure is due to a leak, there is usually a window of time to take action or leave the area to prevent harm. Removing yourself from the source of exposure is crucial, as long-term exposure to high levels of benzene can have severe health consequences.
If benzene has come into contact with the skin, remove any contaminated clothing and wash the skin with soap and water. If benzene has come into contact with the eyes or mouth, flush the affected areas with water for at least 15 minutes.
While there is no cure for benzene poisoning, seeking medical treatment as soon as possible is crucial. Benzene exposure can have harmful effects on bone marrow, decreasing red blood cell production and leading to anemia. It can also impact the immune system, increasing the risk of infections and excessive bleeding. Long-term exposure to high levels of benzene has been linked to leukemia and other blood-related cancers.
It is important to note that the severity of benzene poisoning depends on the amount of exposure, the route of contact, the duration of exposure, and individual factors such as age and pre-existing medical conditions.
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Diesel fuel production
Diesel fuel is a distillate fraction of crude oil, and its production involves several steps, including distillation, conversion, and clean-up. The process begins with the distillation of crude oil, separating it into various streams of increasing boiling points, known as straight-run products. The atmospheric bottoms, which are too heavy to vaporize, are further fractionated through a second distillation under vacuum. The quality and quantity of the streams obtained depend on the chemical composition and boiling range of the crude oil.
To increase diesel fuel production, conversion processes are employed, such as thermal cracking (visbreaking and coking), catalytic cracking, and hydrocracking. These processes break down large hydrocarbon molecules into smaller ones using heat, pressure, or catalysts. The desired products are then obtained by blending the conversion products with the primary distillation streams.
Upgrading processes, such as hydrotreating, are also used to remove undesirable compounds, including sulfur and nitrogen, and to improve the performance characteristics of the diesel fuel. Hydrotreating involves chemical reactions with hydrogen to saturate aromatic rings and remove impurities. This step is crucial for reducing air pollution emissions and meeting environmental standards.
The final steps in diesel fuel production involve blending and distribution. Various additives are mixed with the diesel fuel to adjust performance characteristics, such as viscosity and cold-weather operability. The blended diesel fuel is then distributed through pipelines, ships, trucks, or trains to reach consumers.
In recent years, there has been a growing trend towards renewable diesel fuel, which offers a reduced carbon footprint and environmental benefits. Renewable diesel is produced from biomass, such as vegetable oil, agricultural waste, and trash. The production process involves hydrotreating to remove oxygen from the fuel, creating a clean, high-performance hydrocarbon molecule. Isomerization is another essential step in renewable diesel production, as it prevents freezing in cold weather. The final product is then distributed to businesses and consumers, sometimes blended with other fuels.
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Diesel fuel classifications
Diesel fuel is primarily classified into two types: clear diesel and dyed diesel. Clear diesel is used for on-road vehicles and equipment, while off-road vehicles, farming machinery, and construction equipment use red-dyed diesel.
However, diesel fuel is also classified by numbers, such as #1 and #2, based on climate suitability. Diesel #1, also known as "winter diesel", is lighter and more refined, making it suitable for colder temperatures. It has a lower viscosity, which means it flows more easily and prevents the fuel from thickening and gelling in cold weather. Diesel #1 also has a higher cetane rating, indicating quicker ignition and more efficient combustion, which is beneficial for cold starts.
On the other hand, Diesel #2 is heavier and more commonly used for regular diesel vehicles. It offers better fuel economy in warmer conditions due to its higher energy content per gallon. Diesel #2 provides more power and is suitable for long-distance travel and heavy-duty applications. It has a thicker viscosity, which can be advantageous for lubrication but may cause gelling issues in very cold temperatures.
In addition to these classifications, there are other types of diesel fuel that are gaining popularity as more environmentally friendly alternatives. Biodiesel, for example, is made from cooking oils, vegetable oils, and animal fats. It can be used in its pure form or as an additive to regular petroleum diesel. Synthetic diesel is another alternative, produced through the Fischer-Tropsch synthesis process, resulting in a fuel with minimal sulfur content and low carbon emissions.
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Frequently asked questions
Yes, diesel fuel contains benzene.
Benzene is a known carcinogen that is found in diesel exhaust.
There is no safe level of benzene exposure. Short-term symptoms of exposure include drowsiness, dizziness, headaches, and eye, skin, and respiratory tract irritations. Long-term exposure can lead to blood disorders, distal neuropathy, memory loss, and even death.
Diesel fuel, or fuel oil, is a distillate fraction of crude oil that is used as a standard liquid fuel for stationary gas turbines and diesel engines.
Diesel fuel has a broad variety of characteristics and classifications, depending on the region. For example, in Europe, ultra-low sulfur diesel may only contain 10 ppm of sulfur, while in the USA, road diesel may contain up to 15 ppm. Diesel fuel also contains other components such as aliphatic and aromatic hydrocarbons, sulfur, nitrogen compounds, and fatty acid methyl ester (FAME) to meet biofuel directives.







































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