
Diesel engines require fuel caps with a vent of some kind. However, it is not always clear whether the tank or the cap has the vent. Some diesel fuel caps are non-vented, which is recommended when the fuel tank is ventilated through the filler neck. Vented fuel caps, on the other hand, are equipped with a special breathing valve so that they can be used on non-ventilated fuel tanks. The presence of a vent is important because a non-vented cap can collapse a tank in a diesel truck.
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What You'll Learn

Diesel engines need caps with a vent
The presence of a vent also helps prevent the fuel tank from collapsing due to the continuous pumping of diesel fuel. Without a vent, the tank may struggle to manage the pressure differential between the inside and outside, leading to structural issues.
Additionally, a vented fuel cap can help mitigate the ""Water in Fuel" light issue that some diesel vehicle owners experience. While the exact cause may vary, a non-vented cap can contribute to this problem by creating a vacuum and affecting fuel pressure. Operating the vehicle with the cap off may help diagnose this issue further.
It is worth noting that not all diesel fuel caps are vented, and some vehicles may have a ventilated fuel tank without the need for a vented cap. However, for vehicles with non-ventilated fuel tanks, a vented fuel cap is essential to maintain proper ventilation and pressure regulation.
To determine if a diesel fuel cap is vented, one can perform a simple test by placing their mouth over the inside of the cap and sucking. If the cap is non-vented, it will be difficult to draw air, creating a vacuum. Alternatively, looking for a decal that says "open cap slowly" is another quick way to identify a non-vented cap. Checking for a hissing sound when opening the cap after driving can also indicate the presence of a vacuum and a non-vented cap.
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Non-vented caps can collapse a tank in a diesel truck
While some sources suggest that diesel engines need caps with some kind of vent, it appears that most Newmars are not vented. However, non-vented caps can collapse a tank in a diesel truck. This is because the pumps keep pumping and eventually collapse the tank. It is also hard on lift pumps and IPs.
Vented caps allow air into the tank to prevent a vacuum from forming and collapsing the tank when fuel is drawn out. They also release dangerous vapour build-up to prevent over-expansion of the fuel tank. Without a vent, pressure or a vacuum can build up in the tank, which can cause damage.
Vented gas caps were used in most vehicles through the 1960s. These caps had a hole that allowed fuel to splash out when accelerating or turning a corner. Modern vent lines are designed to prevent this, and they must be run higher than the highest point on the tank, including the fuel filler neck. The vent line also cannot have a dip where fuel or condensation can get trapped and cause a build-up of pressure.
While vented caps can help prevent damage to the tank, they do not always prevent issues with fuel pressure. If fuel pressure or flow is too low, it can damage the IP over time, and you may still lose power.
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Vented caps are equipped with a breathing valve
Diesel engines require fuel caps with a vent of some kind. Vented caps are equipped with a breathing valve, which is a special feature that allows the cap to be used on non-ventilated fuel tanks. The valve regulates the pressure in the tank, preventing a vacuum from forming. If a vacuum is allowed to build up, it can cause pump stresses and even a loss of power.
A vacuum in the tank can also cause the ""Water in Fuel" light to come on, as experienced by one driver who replaced their vented cap with a generic locking one. They noticed that the light came on less frequently when driving with the cap off, indicating that the lack of venting was causing the issue.
It is important to determine whether a fuel cap is vented or not, especially when purchasing a replacement. One quick way to check is to place your mouth over the inside of the cap and suck; if it is vented, you will feel air coming through. Another method is to look for a decal that says "open cap slowly", indicating that the cap is non-vented.
The use of a vented or non-vented fuel cap depends on the ventilation of the fuel tank. A non-vented cap is recommended when the fuel tank is ventilated through the filler neck. However, for non-ventilated tanks, a vented cap with a breathing valve is necessary to ensure proper ventilation and prevent any adverse effects on the vehicle's performance.
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Non-vented caps are recommended for ventilated fuel tanks
Vented fuel caps are necessary for diesel engines because diesel, being similar to oil, can cause the tank to collapse without a vent. However, vented caps can cause issues such as water in the fuel, fuel evaporation, and increased emissions of hydrocarbons. To mitigate these problems, non-vented caps are recommended for use with ventilated fuel tanks.
Non-vented caps, also known as sealed gas tank designs, are designed to be airtight and do not have a vent or breather tube. Instead, they utilise a charcoal canister that is part of the vehicle's evaporative emission control system (EVAP system). This system captures and stores fuel vapour within the tank, preventing its release into the atmosphere. When the engine is operational, the stored vapour is directed from the charcoal canister to the engine, where it is burned and utilised as fuel, resulting in reduced emissions.
The use of non-vented caps offers several advantages. Firstly, they help to prevent water from entering the fuel tank, which can cause issues with diesel engines. Secondly, by capturing and recycling fuel vapour, non-vented caps reduce the amount of harmful emissions released into the atmosphere, making them more environmentally friendly. Additionally, non-vented caps can be safer as they do not allow fuel vapour to escape, reducing the risk of fires or explosions.
While non-vented caps are recommended for diesel motorhomes with ventilated fuel tanks, it is important to ensure compatibility with your specific vehicle. Some diesel engines may still require vented caps, and using a non-vented cap on these engines can lead to issues with fuel pressure and flow, potentially damaging the engine over time. Always refer to your vehicle's user manual or consult a qualified mechanic to determine the appropriate type of fuel cap for your diesel motorhome.
In summary, non-vented caps offer a more modern and environmentally conscious approach to managing fuel vapour and emissions. By utilising a sealed system and charcoal canister, non-vented caps provide a safer and more efficient alternative to vented caps, especially when used in conjunction with ventilated fuel tanks in diesel motorhomes. However, it is crucial to ensure that the non-vented cap is compatible with your specific vehicle to avoid any potential engine-related issues.
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A vacuum in the tank can cause a loss of power
The function of a vented fuel cap is to relieve vacuum pressure in the fuel tank. A vented fuel cap allows air to enter and exit the tank, preventing a build-up of pressure or a vacuum. Without a vent, the tank would build pressure or a vacuum, which could potentially damage the tank.
Vented fuel caps are designed to prevent issues with the fuel supply system. A loose or non-vented fuel cap can cause fuel evaporation, affecting the car's fuel economy as the evaporated diesel is wasted before it reaches the combustion chambers. It can also lead to moisture, dirt, debris, and other contaminants entering the fuel supply system, which can cause problems with the engine, including a loss of power, a spluttering motor, and rough idling.
A vacuum in the tank can also affect the MAP and MAF sensors, leading to an over-fuelling or under-fuelling situation. This can result in the engine running leaner than expected, which can cause a loss of power.
It is important to note that while a vented fuel cap is essential for diesel motorhomes, it should be properly designed and installed to prevent fuel from splashing out when accelerating or turning a corner. Additionally, the vent line should be mounted vertically and run higher than the highest point on the tank to prevent fuel or condensation from getting trapped in the line.
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Frequently asked questions
Vented fuel caps are equipped with a special breathing valve so that they can be used on non-ventilated fuel tanks. Diesel engines need caps with some kind of vent to avoid tank collapse.
One way to check is to place your mouth over the inside of the cap and suck. If it's vented, you'll feel air coming through. Another way is to look for a decal that says "open cap slowly", which indicates it's non-vented.
Using a non-vented fuel cap can cause a vacuum in the tank, leading to pump stresses and potential power loss. It can also trigger the ""Water in Fuel" light, even if there is no water present.
You can try searching for one online or at an auto parts store. Make sure to get the correct size and type of fuel cap for your specific diesel motorhome model.
Yes, non-vented fuel caps can be used if your fuel tank is ventilated through the filler neck. However, it's important to use the recommended type of fuel cap for your vehicle to ensure proper and safe operation.










































