Duramax Fuel Filter: Won't Go Back On?

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Owning a car comes with its own set of responsibilities, such as regular maintenance and timely repairs. One such aspect is changing the fuel filter, which can sometimes be challenging, as indicated by the query can't get Duramax fuel filter back on. This statement implies that the person is facing difficulty in reinstalling the fuel filter, which is a crucial component of the vehicle's fuel system. Fuel filters are responsible for removing impurities from the fuel before it enters the engine, ensuring smooth and efficient engine performance.

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Faulty FRP sensor or fuel vacuum switch

If you are facing issues with your Duramax fuel filter, it could be due to a faulty FRP sensor or a fuel vacuum switch. Here are some details about these issues and potential solutions:

Faulty FRP Sensor

The FRP (Fuel Rail Pressure) sensor is crucial for monitoring the fuel pressure in your Duramax engine. If this sensor malfunctions, it can lead to incorrect pressure readings and trigger error messages on your dashboard, such as the "change fuel filter" notification. This issue is commonly observed in the 6.6L LML Duramax V-8 engine.

To address this problem, you can opt for a fuel pressure sensor fooler, like the one offered by LinCo Diesel Performance. This device retails for around $40 and provides a quick fix by sending the correct signal to the ECM, indicating normal fuel pressure. The fooler is easy to install and can be connected directly in-line with the factory harness.

Fuel Vacuum Switch Issue

The fuel vacuum switch, also known as the fuel filter vacuum switch, is another component that can cause issues with your Duramax fuel filter. This switch is designed to handle vacuum pressure, but it may leak if exposed to excessive pressure, especially in vehicles with a lift pump. Leaks from the fuel vacuum switch can result in a strong diesel fuel odour and dripping under the right front wheel well.

To resolve this issue, you can replace the faulty fuel vacuum switch with a new one. It is a relatively inexpensive fix, but the exact cause of the failure may not always be apparent. In some cases, the presence of an Airdog 165 or similar component could be a contributing factor.

It is important to note that while these issues are commonly associated with the FRP sensor and fuel vacuum switch, there could be other factors at play as well. If you continue to experience problems with your Duramax fuel filter, it is recommended to consult a certified mechanic or a Duramax specialist for a thorough diagnosis and appropriate solutions.

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Draining water from the fuel filter

First, it is important to understand that water in the fuel filter is usually a result of contaminated fuel being purchased. Therefore, it is recommended to buy fuel from a trusted source to avoid this issue.

Now, to the procedure:

  • Accessing the Fuel Filter: The fuel filter is located on the passenger side of the engine, below the air intake tube. To access it, you will need to remove the center air intake tube and the passenger-side inner fender, which is secured by plastic body clips. Dropping the passenger side front wheel liner will also provide better access from the bottom.
  • Draining the Water: Once you have located the fuel filter, look for the drain valve or petcock at the bottom of the filter. You may need to use a pair of channel locks to open it. It is recommended to use an empty water bottle to collect the drained fluid. Drain until you see clear fuel coming out instead of brown, contaminated water.
  • Bleeding the System: After draining, carefully tighten the drain valve. Now, locate the bleeder screw or bleed valve on the filter head or towards the driver's side of the fuel priming pump. Open this valve and use the primer bulb until solid fuel comes out.
  • Reinstalling the Filter: Close the bleed screw without overtightening it, as it is usually made of plastic. Clean up any spills to easily detect future leaks. Reinstall the fuel filter by rotating it clockwise, ensuring that the water-in-fuel sensor connector does not become entangled.
  • Final Checks: After reinstalling the filter, start the engine and check for any leaks. Make sure to reset the fuel filter life in the display if your vehicle has that feature.

By following these steps, you should be able to successfully drain water from your Duramax fuel filter and get your vehicle running smoothly again. Remember to take all necessary safety precautions when performing any maintenance on your vehicle.

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Priming the fuel system

If you are having trouble priming the fuel system of your Duramax after a filter swap, there are a few things you can try. Firstly, check if the filter is leaking or if the pump isn't working, as these could be the reasons why the system is not priming.

One suggested method to prime the fuel system is to use a compressor:

  • Set your compressor to 10-20 psi.
  • Crack the bleeder screw and put a rag and the nozzle over the gas tank.
  • Blow the fuel through the system and watch for air bubbles.
  • Once clean fuel flows without any bubbles, close the screw.

Another method is to tighten the bleeder screw and build pressure, then open it to release the air, repeating this process until fuel comes out. This method may require pressing the priming pump button multiple times.

Additionally, you can try the following steps:

  • Turn the ignition on for 30 seconds without starting the engine. The fuel pump will start priming.
  • Turn the ignition off, then back on, and crank the engine for 15 seconds.
  • If the engine does not start, repeat the previous two steps until it does.

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Cost of fuel filter change

The cost of changing a fuel filter varies depending on the make and model of your vehicle, as well as the location where you get the service done. For a GMC Duramax, the average cost nationwide to change a vehicle's fuel filter is between $90 and $207, including parts and labor. However, some GMC Duramax owners have reported paying as little as $30 for the cost of the filter and doing the labor themselves.

One owner reported being quoted $225 for a fuel filter change by a local "diesel" mechanic shop. Another GMC Duramax owner reported being quoted $230 by a dealer for a fuel filter change, but they were able to purchase the necessary filters themselves for $83.

It is recommended to replace the fuel filter every 10,000 miles or every 5 years/50,000 miles, depending on the source. However, with a good pre-filtration system, this interval can be extended to 15-20,000 miles.

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Resetting the fuel filter life indicator

Steering Wheel Controls:

If your vehicle has steering wheel controls, you can reset the fuel filter life indicator by following these steps:

  • Press and hold the "Select" button on the steering wheel for about 5 seconds.
  • Ensure that you do this while the "FUEL FILTER LIFE" message is displayed on the driver information center (DIC). This message typically appears for about 10 seconds.

Manual Procedure:

If your vehicle does not have steering wheel controls, you can reset the indicator using the manual procedure:

  • Start by priming the fuel system. Make sure to correct any conditions that may have caused a loss of prime.
  • Turn the ignition on for about 30 seconds without starting the engine. This will activate the electric priming pump, bringing fuel to the engine and eliminating air from the fuel lines.
  • Next, turn the ignition off and then back on, and crank the engine for 15 seconds.
  • Repeat steps 2 and 3 if the engine does not start, until it eventually does.
  • Once the engine is running, press the start button with your foot off the brake to enter accessory mode.
  • Allow the fuel pump to run for about 30 seconds to purge air and fill the filter.
  • Press the start button again to shut off the engine.
  • Perform this procedure at least twice to ensure that any air is removed from the fueling system.

Additional Tips:

  • It is recommended to ALWAYS reset the FUEL FILTER LIFE system after changing the fuel filter.
  • Some users have suggested that if the indicator doesn't reset immediately, you can try shutting off the truck, removing the key, opening and closing the driver's door, and waiting a couple of minutes for the ECM to power down. Then, on restart, the indicator should display 100%.
  • If you continue to experience issues with the fuel filter life indicator, it could be due to a faulty FRP sensor or the fuel vacuum switch.

Remember to consult your vehicle's manual or seek professional assistance if you have any concerns or if these methods do not work for your specific Duramax model.

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Frequently asked questions

If you are struggling to get your Duramax fuel filter back on, it may be because the old internal o-ring is stacked on the new o-ring. Try re-installing with only one o-ring.

If you have no performance issues and have already changed the filter, then it may be a FRP sensor or fuel vacuum switch issue.

To reset the fuel filter life indicator on a Duramax, you must first drain the water from the fuel filter. Then, turn on the ignition. Press the brake and gas pedal at the same time for 10 seconds. A 'fuel filter life reset' message will appear. Turn on the ignition again and repeat the process.

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