
The mileage of a bus depends on various factors, including size, weight, engine type, terrain, weather conditions, and driving habits. Advancements in technology have led to improvements in bus engines and overall efficiency. To accurately gauge fuel consumption and mileage, transportation companies are now installing fuel level sensors on their buses. This technology can track real-time fuel levels, consumption, refilling, and mileage. For example, the Tamil Nadu State Transport Corporation (SETC) has installed the ITALON Fuel Sensor to display fuel levels on a Fuel Display Board. Similarly, VAMOSYS offers a Fuel Monitoring System that can track fuel levels remotely using GPS devices. These systems not only help optimize fuel efficiency but also prevent fuel theft and fraudulent activities.
CAN Bus System Fuel Tank Levels and Mileage Characteristics
| Characteristics | Values |
|---|---|
| Fuel Level Sensors | Contactless readers |
| Fuel Consumption Data | Injector Flow, Pulse Width |
| Mileage | 6-10 miles per gallon of gas for school buses; 15-20 miles per gallon for shuttle buses; 300-500 miles on a full tank of gas for modern buses |
| Engine Type | Diesel engines generally have higher torque and better power efficiency, resulting in improved mileage |
| Terrain and Weather Conditions | Hilly terrains and heavy traffic can increase fuel consumption, reducing mileage |
| Vehicle Parameters | Ignition on/off status, oil temperature and pressure, coolant level, RPM, trouble codes (DTC), fuel level and consumption, and speed |
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What You'll Learn

Fuel level sensors
There are several types of fuel level sensors, each employing different technologies to gauge fuel levels. One common type is the capacitive fuel sensor, which consists of two electrodes or tubes immersed at opposite ends of the fuel tank. This sensor acts as an electric capacitor, with the tubes serving as capacitor plates. As the fuel level changes, the resistance and output voltage of the sensor also change, providing a measurement of the fuel level.
Another type of sensor is the float-based sensor, which utilizes a float connected to a potentiometer to measure the fuel level. As the fuel level rises and falls, the float's position changes, resulting in a corresponding change in resistance and output voltage. This data is transmitted to the vehicle's dashboard, providing a gauge of the fuel level. Float-based sensors are typically pre-installed in vehicles and offer approximate readings with a relative error of 10-20%.
Ultrasonic fuel sensors are also used, particularly in vehicles running on gas. These sensors transmit ultrasonic impulses from the bottom of the fuel tank to the fuel surface and back. By measuring the time of flight, the sensor calculates the height of the fuel column. However, this type of sensor can be challenging to install and may require special glue or a metal band for attachment. Additionally, the accuracy of ultrasonic sensors can be affected by factors such as tank shape, internal surface conditions, and the presence of dirt or water at the bottom of the tank.
Conductivity-based level sensors are another option, particularly for diesel fuel tanks. These sensors use the fuel's conductivity to calculate the liquid level and can be linked to devices like fuel gauges, fuel management systems, or low-fuel alarms. To maintain accuracy, it is crucial to select the appropriate sensor for the specific application and to calibrate the sensor regularly.
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Fuel efficiency and emissions
One significant factor influencing MPG is the size and weight of the bus. Larger buses, such as charter or school buses, tend to have lower fuel efficiency compared to smaller shuttle or city buses. This is because more energy and fuel are required to move a heavier vehicle, resulting in reduced mileage. For instance, a typical school bus with a capacity of around 72 passengers has an average MPG of around 6 to 10, while smaller shuttle buses can achieve 15 to 20 MPG.
The engine type also plays a crucial role in fuel efficiency. Buses commonly use diesel engines, which offer better fuel efficiency and higher torque compared to gasoline engines. Diesel engines provide better mileage and reduced fuel consumption, contributing to improved range. Additionally, newer models often feature more advanced engines, improved aerodynamics, and enhanced fuel management systems, resulting in increased fuel efficiency.
Terrain and weather conditions can also impact a bus's mileage. Operating on hilly terrain or navigating through heavy traffic can lead to increased fuel consumption and reduced mileage. Similarly, adverse weather conditions can affect fuel efficiency.
To optimize fuel efficiency and reduce emissions, several strategies can be employed. Maintaining proper tire pressure, reducing idle time, optimizing routes, and implementing driver training programs can all contribute to improved fuel efficiency. Additionally, adopting advanced fuel-saving technologies, such as hybrid or electric powertrains, can significantly enhance fuel efficiency and reduce emissions.
Furthermore, fuel monitoring systems, such as the ones installed by VAMOSYS in collaboration with the Tamil Nadu State Transport Corporation (SETC), can play a vital role. These systems employ fuel level sensors to track real-time fuel levels, consumption, and refilling patterns, helping to optimize fuel efficiency, prevent fuel theft, and improve overall fleet management. By analyzing fuel data and mileage reports, fleet operators can make informed decisions to enhance fuel efficiency and reduce emissions.
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Engine type and performance
One of the most critical factors influencing fuel efficiency is the engine type. Modern engines, such as those found in newer models of vehicles, often offer improved aerodynamics and enhanced fuel management systems, resulting in better mileage. For instance, diesel engines are known for their superior fuel economy compared to gasoline engines. Diesel engines provide higher torque, allowing vehicles to maintain high performance while consuming less fuel. This results in improved mileage and reduced fuel consumption.
The size and weight of a vehicle also impact its fuel efficiency. Larger and heavier vehicles, such as bigger buses, tend to consume more fuel due to their increased weight and size. This is because more energy is required to move a heavier vehicle, leading to reduced mileage. On the other hand, smaller vehicles may offer better fuel economy due to their compact size and lower weight.
Additionally, the age and maintenance history of the engine play a role in performance. Older engines tend to have lower fuel efficiency compared to newer ones due to wear and tear. Regular maintenance, such as oil changes, tune-ups, and tire replacements, can help improve the efficiency of older engines. Newer engines with modern technologies can achieve higher fuel efficiency, with hybrid or electric powertrains offering the most significant advantages in this regard.
Furthermore, driving conditions and habits influence engine performance and fuel efficiency. Factors such as terrain, weather conditions, and driving behaviour can impact mileage. Hilly terrains and heavy traffic can increase fuel consumption, while optimised routes and smooth driving habits can help improve fuel efficiency.
Lastly, advancements in technology have led to the development of fuel-saving features and devices that work in conjunction with the CAN bus system. These include fuel level sensors, liquid flow meters, and devices like the FMSCrocodile, which can read data from multiple CAN buses and provide valuable insights into fuel consumption and engine performance. By utilising these advancements, vehicles can further optimise their engine performance and fuel efficiency.
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Vehicle size and weight
The size and weight of a vehicle play a significant role in determining its fuel efficiency and mileage. Larger and heavier vehicles, such as buses, trucks, and SUVs, tend to have lower fuel efficiency compared to smaller and lighter vehicles. This is because more energy is required to move a larger and heavier object, resulting in increased fuel consumption. Therefore, smaller vehicles often achieve better fuel economy than their larger counterparts.
For example, within the category of buses, there are various types that differ in size and weight, leading to variations in fuel efficiency. Shuttle buses, used for short-distance transportation, typically have smaller seating capacities and higher fuel efficiency. In contrast, charter buses are generally larger and heavier, resulting in lower fuel efficiency. School buses, which are designed to accommodate a large number of students, also tend to have lower fuel efficiency due to their size and weight.
Similarly, the weight of a vehicle's wiring harness can impact fuel efficiency. Switching to a Controller Area Network (CAN) bus system can help reduce the weight of the wiring harness by up to 20 kg. The CAN bus system enables efficient communication between Electronic Control Units (ECUs) without the need for a host computer. It simplifies diagnostics and data logging, contributing to improved fuel economy and reduced fuel costs.
Additionally, the engine type and size can also influence the fuel efficiency of larger vehicles. Diesel engines, commonly found in buses, offer better fuel efficiency compared to gasoline engines due to their higher torque and power efficiency. Newer hybrid or electric buses are gaining popularity for their higher fuel efficiency and reduced emissions.
It is worth noting that other factors, such as terrain, weather conditions, and driving habits, also impact the mileage and fuel efficiency of larger vehicles. Operating in urban areas with frequent stops and starts can lead to lower mileage, while maintaining proper tire pressure, optimizing routes, and regular vehicle maintenance can help improve fuel efficiency.
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Driver behaviour
Driver training in fuel-efficient practices can improve fuel economy. For example, slow and smooth acceleration, higher gears, and engine braking are more fuel-efficient than frequent and sudden braking, which requires working back through lower gears.
Additionally, reducing idle time by switching off the engine if stationary for over a minute can improve fuel economy. Efficient route planning and intelligent bus routing software can also help reduce idling and minimise time spent in traffic or standing still, further improving fuel efficiency.
Overall, adopting fuel-saving behaviours and utilising technology can help optimise mileage, reduce operating costs, and improve transport safety.
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Frequently asked questions
CAN bus is a system used to monitor vehicles and stationary equipment. It can read and transmit signals related to various parameters, including fuel level and consumption, engine RPM, trouble codes, and speed.
The CAN bus system uses a combination of standard and proprietary protocols at its higher layer. It employs devices like CANCrocodile Mini and CANCrocoLITE due to their compact size, which can be installed easily even in densely packed car wiring harnesses.
Yes, the CAN bus system can monitor fuel tank levels. It uses fuel level sensors and liquid flow meters to provide accurate readings of the fuel level in tanks.
The CAN bus system can help improve mileage by providing data on fuel consumption and other parameters such as RPM, idling time, harsh acceleration, or braking. This data can be used to optimize driving habits and engine performance, leading to improved fuel efficiency and mileage.







































