
The Can-Am Outlander is a popular all-terrain vehicle (ATV) known for its versatility and performance, making it a favorite among outdoor enthusiasts and professionals alike. One common concern for long-distance riders or those tackling demanding tasks is fuel capacity, as extended trips or heavy workloads can quickly deplete the standard fuel tank. To address this, many Outlander owners consider installing an extra fuel tank, which significantly increases the vehicle's range and reduces the need for frequent refueling. An auxiliary fuel tank not only enhances convenience but also ensures uninterrupted operation in remote areas where fuel stations are scarce. When choosing an extra fuel tank for the Can-Am Outlander, factors such as compatibility, capacity, and ease of installation are crucial to ensure optimal performance and safety. This upgrade is particularly beneficial for hunters, farmers, and adventure seekers who rely on their ATVs for extended periods in challenging terrains.
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What You'll Learn
- Installation Guide: Steps to install the extra fuel tank on Can-Am Outlander models
- Capacity Increase: How the extra tank boosts total fuel capacity for longer rides
- Compatibility Check: Ensure the tank fits your specific Can-Am Outlander model
- Maintenance Tips: Proper care and cleaning to extend the tank’s lifespan
- Cost Analysis: Compare prices of different extra fuel tank options available

Installation Guide: Steps to install the extra fuel tank on Can-Am Outlander models
Before beginning the installation of the extra fuel tank on your Can-Am Outlander, ensure you have all necessary tools and components. Most aftermarket fuel tank kits include the tank itself, mounting brackets, hoses, fittings, and instructions specific to the model. Gather a socket set, wrenches, screwdrivers, and thread sealant or tape for secure connections. Park your ATV on a flat, stable surface, engage the parking brake, and allow the engine to cool if it has been running. Safety should always be a priority, so wear appropriate protective gear, such as gloves and safety goggles, during the installation process.
Step 1: Locate the Mounting Position
Identify the designated mounting area for the extra fuel tank on your Can-Am Outlander. This is typically in the rear cargo area or under the seat, depending on the tank design. Refer to the manufacturer’s instructions for precise placement. Ensure the tank does not interfere with other components like the exhaust, suspension, or electrical wiring. Clean the mounting surface thoroughly to ensure a secure fit. If the tank requires drilling for mounting brackets, measure twice to ensure accuracy and use the appropriate drill bit size as specified in the instructions.
Step 2: Secure the Fuel Tank in Place
Attach the mounting brackets to the fuel tank as per the instructions. Position the tank in the designated area and secure it using the provided bolts and hardware. Double-check that the tank is level and firmly attached to prevent movement during operation. Some kits may include straps or additional supports for added stability. Tighten all bolts to the recommended torque specifications to avoid damage or loosening over time.
Step 3: Connect the Fuel Lines
Locate the fuel outlet on the extra tank and connect it to the ATV’s existing fuel system using the provided hoses and fittings. Apply thread sealant or tape to all threaded connections to prevent leaks. Ensure the hoses are routed away from hot surfaces like the exhaust or engine components. Secure the hoses with zip ties or clamps to prevent rubbing or disconnection. Test the connections by filling the tank partially and checking for any signs of leakage.
Step 4: Test and Verify Functionality
Once the tank is installed and connected, start the ATV and let it idle for a few minutes. Check the fuel lines and connections again for leaks. If the tank includes a fuel gauge or switch, ensure it functions correctly. Take the ATV for a short test ride to verify that the extra fuel tank integrates seamlessly with the existing system. Monitor for any unusual noises or vibrations that may indicate improper installation.
Final Notes
After confirming the installation is secure and functional, clean up any excess sealant or debris. Regularly inspect the extra fuel tank and its connections during routine maintenance to ensure long-term reliability. Proper installation not only extends your Can-Am Outlander’s range but also enhances its versatility for extended rides. Always follow the manufacturer’s guidelines and consult a professional if you encounter any difficulties during the installation process.
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Capacity Increase: How the extra tank boosts total fuel capacity for longer rides
The Can-Am Outlander is a versatile ATV designed for both work and play, but its standard fuel capacity may limit its range, especially during extended rides or demanding tasks. Adding an extra fuel tank is a practical solution to significantly boost the total fuel capacity, allowing riders to go farther without frequent refueling stops. The Can-Am Outlander extra fuel tank typically integrates seamlessly with the ATV’s existing fuel system, ensuring a hassle-free installation and operation. This accessory is engineered to maximize space efficiency, often fitting into underutilized areas of the vehicle without compromising storage or functionality.
One of the primary benefits of the extra fuel tank is its direct impact on the ATV’s total fuel capacity. Depending on the model, the standard fuel tank of the Can-Am Outlander holds around 5.4 to 6.6 gallons (20.4 to 25 liters). By adding an extra tank, which can range from 3 to 5 gallons (11.4 to 18.9 liters), riders can increase their total fuel capacity by up to 50%. This means that instead of being limited to 50-70 miles on a single tank, riders can potentially extend their range to 75-105 miles or more, depending on terrain and riding conditions. This increase is particularly valuable for long-distance trail rides, hunting trips, or remote work sites where refueling stations are scarce.
The extra fuel tank is designed with durability and safety in mind, often constructed from robust materials like polyethylene or aluminum to withstand rugged off-road conditions. It connects to the main fuel system via a transfer pump or a gravity-fed system, ensuring that fuel flows smoothly between tanks without requiring manual intervention. Some models even feature a fuel gauge or indicator to monitor the extra tank’s level, providing riders with real-time information to plan their trips effectively. This integration ensures that the additional fuel is utilized efficiently, maintaining optimal performance throughout the ride.
For riders who frequently push the limits of their Can-Am Outlander’s range, the extra fuel tank is a game-changer. It eliminates the anxiety of running out of fuel in remote areas and reduces the need to carry jerry cans, which can be cumbersome and unsafe. The increased fuel capacity also allows riders to focus on their adventure or task at hand rather than constantly calculating their remaining range. Whether for recreational use or utility purposes, the extra tank enhances the ATV’s versatility, making it a more reliable companion for longer rides.
In summary, the Can-Am Outlander extra fuel tank is a straightforward yet highly effective upgrade for riders seeking to extend their ATV’s range. By nearly doubling the total fuel capacity, it enables longer rides, greater exploration, and increased productivity without the hassle of frequent refueling. Its durable construction, seamless integration, and user-friendly design make it an essential accessory for anyone looking to maximize the potential of their Can-Am Outlander. With this upgrade, riders can confidently tackle longer journeys, knowing their ATV is equipped to go the distance.
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Compatibility Check: Ensure the tank fits your specific Can-Am Outlander model
When considering an extra fuel tank for your Can-Am Outlander, the first and most critical step is to ensure compatibility with your specific model. Can-Am Outlander ATVs come in various models and years, each with unique frame designs, mounting points, and fuel system configurations. An extra fuel tank that fits a 2020 Outlander 570 might not be compatible with a 2018 Outlander 850 due to differences in chassis dimensions or fuel line connections. Always start by identifying your ATV’s exact make, model, and year to narrow down compatible options.
Next, verify the mounting system of the extra fuel tank. Most aftermarket fuel tanks are designed to mount in specific locations, such as the rear rack or under the seat. Check if your Can-Am Outlander model has the necessary mounting points or brackets in these areas. For example, some Outlander models may have pre-drilled holes or factory-installed racks that align with certain fuel tank designs, while others may require additional hardware or modifications. Refer to the manufacturer’s compatibility chart or consult with a dealer to confirm the fitment.
Another crucial aspect is fuel system compatibility. Ensure the extra fuel tank integrates seamlessly with your Outlander’s existing fuel system. This includes checking the type of fuel line connections, the compatibility of the fuel pump (if applicable), and whether the tank requires additional components like a fuel transfer switch or wiring harness. Some tanks may be designed for gravity-fed systems, while others might need an electric pump to work with your ATV’s fuel injection system. Incompatible fuel systems can lead to leaks, poor performance, or even damage to your engine.
Physical dimensions and clearance are equally important. Measure the available space on your Can-Am Outlander to ensure the extra fuel tank doesn’t interfere with other components, such as the exhaust, suspension, or cargo area. Some tanks may be too large or oddly shaped for certain models, causing fitment issues or reducing ground clearance. Always compare the tank’s dimensions with your ATV’s available space, and consider user reviews or installation guides for real-world insights.
Finally, consult the manufacturer or a trusted dealer if you’re unsure about compatibility. Many aftermarket fuel tank manufacturers provide detailed fitment guides or customer support to help you choose the right product. Additionally, Can-Am dealerships or ATV forums can offer valuable advice based on experience with specific Outlander models. Taking the time to confirm compatibility will save you from the hassle of returns, modifications, or potential damage to your ATV.
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Maintenance Tips: Proper care and cleaning to extend the tank’s lifespan
Maintaining and properly caring for your Can-Am Outlander’s extra fuel tank is essential to ensure its longevity and reliable performance. Regular maintenance not only extends the tank’s lifespan but also prevents leaks, corrosion, and other issues that could compromise safety. Start by inspecting the tank and its components periodically for signs of wear, damage, or loose fittings. Check the fuel lines, hoses, and connections for cracks, leaks, or deterioration, and replace any compromised parts immediately. Ensure all fittings are tightened securely, but avoid over-tightening to prevent damage to the tank or its components.
Cleaning the extra fuel tank is a critical aspect of maintenance. Dirt, debris, and contaminants can accumulate over time, leading to clogs or corrosion. Begin by draining any remaining fuel from the tank and disposing of it safely according to local regulations. Use a clean, lint-free cloth to wipe down the exterior of the tank, removing dirt and grime. For the interior, consider using a fuel tank cleaning solution or a mixture of mild detergent and water to remove residue. After cleaning, rinse the tank thoroughly and allow it to dry completely before refilling. Avoid using harsh chemicals or abrasive tools that could damage the tank’s surface.
Corrosion is a common issue with fuel tanks, especially in areas exposed to moisture or road salt. To prevent corrosion, apply a protective coating or rust inhibitor to the exterior of the tank, particularly in vulnerable areas like seams and welds. Inspect the tank regularly for signs of rust or oxidation, and address any issues promptly. If you notice small areas of corrosion, sand them down gently and reapply the protective coating. For severe corrosion, consult a professional to assess whether the tank needs repair or replacement.
Proper fuel management is another key factor in maintaining your extra fuel tank. Always use high-quality, clean fuel to prevent contaminants from entering the tank. Avoid letting the tank sit empty for extended periods, as this can lead to moisture buildup and corrosion. If you’re storing your Can-Am Outlander for a prolonged period, fill the tank to capacity and add a fuel stabilizer to prevent degradation. Additionally, ensure the tank’s vent system is functioning correctly to prevent pressure buildup, which can cause leaks or damage.
Finally, be mindful of environmental factors that can impact the tank’s condition. Extreme temperatures, exposure to sunlight, and harsh weather conditions can accelerate wear and tear. Whenever possible, store your vehicle in a covered or shaded area to minimize exposure. If you frequently ride in muddy or dusty conditions, clean the tank and its surroundings thoroughly afterward to prevent debris from accumulating. By following these maintenance tips, you can ensure your Can-Am Outlander’s extra fuel tank remains in optimal condition, providing reliable performance for years to come.
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Cost Analysis: Compare prices of different extra fuel tank options available
When considering an extra fuel tank for your Can-Am Outlander, cost analysis is crucial to ensure you get the best value for your investment. The market offers a variety of options, each with different price points and features. Prices typically range from $200 to $800, depending on factors like capacity, material, and brand reputation. Entry-level options, such as the RotopaX fuel packs, start around $200 for a 1.5-gallon tank, making them an affordable choice for occasional riders. These tanks are lightweight and modular, allowing for easy expansion, but their smaller capacity may not suit long-distance riders.
Mid-range options, like the Scepter Military Fuel Cans or No-Spill Fuel Tanks, generally cost between $300 and $500. These tanks often offer larger capacities, ranging from 2.5 to 5 gallons, and are constructed from durable materials like polyethylene or steel. They are ideal for riders who need extended range without breaking the bank. For example, the Scepter 5-gallon tank is priced around $350 and is highly regarded for its rugged design and ease of use.
Premium options, such as the Can-Am LinQ Fuel Caddy or KLM Fuel Tanks, can cost upwards of $600. These tanks are specifically designed for Can-Am Outlander models, ensuring seamless integration and a factory-like fit. The LinQ Fuel Caddy, priced around $650, offers a 5.4-gallon capacity and integrates with the LinQ quick-attach system, providing convenience and aesthetics. However, the higher price reflects the specialized design and brand exclusivity.
It’s also important to factor in installation costs, which can vary depending on the tank’s complexity. While some tanks, like the RotopaX, require minimal installation, others, such as the KLM Fuel Tanks, may need professional fitting, adding $100 to $200 to the total cost. Additionally, consider the long-term value: a higher-capacity tank may cost more upfront but could save money on fuel stops during extended trips.
In summary, the cost of an extra fuel tank for your Can-Am Outlander depends on your needs and budget. Entry-level options like RotopaX are budget-friendly but limited in capacity, while mid-range choices like Scepter offer a balance of cost and functionality. Premium options, such as the Can-Am LinQ Fuel Caddy, provide superior integration and capacity but come at a higher price. By evaluating your riding habits and budget, you can select the most cost-effective solution for your Outlander.
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Frequently asked questions
The Can-Am Outlander extra fuel tank typically adds between 5 to 10 gallons of additional fuel capacity, depending on the specific model and kit installed.
Compatibility varies by model and year. It’s essential to check the manufacturer’s specifications or consult a dealer to ensure the extra fuel tank is compatible with your specific Can-Am Outlander.
While some riders with mechanical experience may install it themselves, professional installation is recommended to ensure proper fitment, safety, and functionality, especially for those unfamiliar with ATV modifications.











































