Katerina Swanson
Long-range fuel tanks are aftermarket, high-capacity fuel storage systems for 4WD vehicles. They are particularly useful for those who frequently travel long distances, as they enable drivers to go longer between fuel stops. The benefits of long-range fuel tanks are particularly pronounced in remote regions with limited access to fuel stations. However, the upfront cost of installing a long-range fuel tank can be significant, and some question the cost-effectiveness of this upgrade. Jerry cans are a cheaper alternative, but they can be cumbersome and may not be permitted in certain regions due to safety concerns. Ultimately, the decision to invest in a long-range fuel tank depends on individual needs, with factors such as travel frequency, distance, and location playing a role in the decision-making process.
| Characteristics | Values |
|---|---|
| Cost | Expensive upfront cost, but can save money in the long run by filling up when fuel prices are cheapest |
| Convenience | Eliminates the need for frequent refuelling, which can be useful in remote areas with limited service stations |
| Safety | Reduces the risk of running out of fuel in remote areas |
| Vehicle Performance | May affect vehicle performance, including balance and fuel economy |
| Installation | Requires installation, which can be done by the user or a professional |
| Maintenance | Proper maintenance is required to prevent issues such as leaks or cracks |
| Fuel Type | Consider the fuel type (gasoline, diesel, LPG) and local regulations regarding fuel storage and transportation |
| Alternative Options | Jerry cans or fuel bladders can be used as alternatives to long-range fuel tanks, but may be less convenient |
| Usage | Consider the intended usage, frequency of long-distance trips, and the range required |
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What You'll Learn
Cost-effectiveness
The cost-effectiveness of installing a long-range fuel tank depend on a variety of factors, including the type of vehicle, the frequency and nature of long-distance travel, and the availability of alternative fuel storage options.
One key consideration is the cost of the long-range fuel tank itself. These tanks can be expensive, and the price can vary depending on the make and model of the vehicle, as well as the size and type of tank. For example, a user on Reddit mentioned that they could increase their fuel capacity by 12 gallons for over $2000, whereas they could spend $100 on 5-gallon Jerry cans as a more cost-effective alternative. Another user compared the cost of adding 20 gallons of fuel storage capacity using Rotopax containers, which would cost around $1000, to the cost of a long-range tank, which would likely be more cost-effective for the same amount of additional fuel storage.
However, it is important to consider the potential long-term cost savings of a long-range fuel tank. With a larger fuel capacity, users may be able to reduce the frequency of refuelling, especially in remote areas with limited access to fuel stations. This can save money on fuel in the long run, as users can fill up their tanks when fuel prices are lower and avoid being forced to refuel at stations with higher prices due to limited options. Additionally, quality-made aftermarket fuel tanks are built to be tough and reliable, reducing the likelihood of repairs or replacements over time.
The cost-effectiveness of a long-range fuel tank also depends on the specific needs and preferences of the user. For individuals who frequently travel to remote locations or go on long-distance trips, the convenience and peace of mind offered by a long-range fuel tank may outweigh the cost. On the other hand, for those who primarily drive shorter distances or have easy access to fuel stations, the additional cost of a long-range fuel tank may not provide significant benefits.
Furthermore, the cost-effectiveness of a long-range fuel tank can be influenced by the availability and cost of alternative fuel storage options, such as Jerry cans or auxiliary tanks. Jerry cans can be a more affordable and flexible option, especially for occasional long-distance trips, as they can be easily stored and transported without the need for permanent modifications to the vehicle. However, some users may prefer the convenience and aesthetics of a built-in long-range fuel tank over the hassle of managing and storing Jerry cans.
In conclusion, the cost-effectiveness of long-range fuel tanks depend on a variety of factors, including the cost of the tank, the potential long-term savings on fuel, the frequency and nature of long-distance travel, and the availability of alternative fuel storage options. While long-range fuel tanks can be expensive, they may be worth the investment for individuals who regularly travel to remote locations or prefer the convenience and reliability of a built-in fuel storage solution. However, for those who primarily drive shorter distances or have easy access to fuel stations, alternative options such as Jerry cans may be a more cost-effective choice.
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Fuel capacity
The fuel capacity of a vehicle is an important consideration when deciding whether or not to invest in a long-range fuel tank. The benefits of increased fuel capacity include the ability to drive longer distances without refuelling, greater flexibility in refuelling locations, and potential cost savings by refuelling when prices are lower.
Long-range fuel tanks typically involve replacing the existing fuel tank with a larger one or installing a secondary tank. This can significantly increase the vehicle's driving range, with some manufacturers claiming to double the vehicle's range. For example, Brown Davis offers a 150-litre replacement tank for the Hilux, which doubles its standard 75-litre capacity. Similarly, a 150L LRA auxiliary fuel tank can increase a supercharged V8 Nissan Patrol's total capacity to 290 litres, resulting in a range of over 1000 km.
However, it's important to consider the trade-offs when opting for a larger fuel tank. Firstly, cost is a significant factor, as long-range fuel tanks can be expensive, and the cost-benefit analysis may not always be favourable, especially for shorter trips. For example, a user on Reddit mentions that upgrading their tank from 34 gallons to 60 gallons may not be worth the expense. Additionally, larger fuel tanks can impact the vehicle's balance and centre of gravity, and there may be challenges with installation and gauge accuracy.
Another consideration is the method of fuel storage. Some people opt for Jerry cans or rotopax systems, which can be more affordable and flexible but may not be ideal for smaller vehicles with limited storage space. It's also important to note that the legality of fuel storage methods may vary depending on the location, as mentioned by a user in California who highlights the need for parts that touch the evap system to be CARB legal.
Ultimately, the decision to invest in a long-range fuel tank depends on individual needs and usage patterns. If you frequently travel to remote locations or areas with limited fuel options, the increased fuel capacity may provide peace of mind and greater flexibility. However, for those who primarily drive shorter distances or have convenient access to refuelling options, the additional capacity may not be necessary, and the associated costs and installation complexities may outweigh the benefits.
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Installation and maintenance
Installation:
Long-range fuel tanks are aftermarket, high-capacity fuel storage systems for your 4WD. The installation process depends on the type of long-range fuel tank being installed. In most cases, it involves removing the factory tank and replacing it with a larger one. However, there are also instances where a secondary tank is installed in addition to the original tank. The ARB Frontier Tank, for example, is a complete replacement for factory fuel tanks. During installation, the factory tank is removed, and the new tank is fitted with the original equipment, including fuel pumps and pickup senders. The fuel sender is then dropped into ARB's unique mounting flange, replicating the emission features of the original tank.
Maintenance:
Regular maintenance of long-range fuel tanks is crucial to ensure clean and reliable fuel. Proper maintenance can limit contamination issues and extend the life of the tank. Water buildup, for instance, can lead to corrosion and fuel contamination. Microbial growth, including bacteria and fungi, can also cause issues such as clogged filters and reduced fuel performance. To prevent this, keep the tank water-free and consider using diesel fuel biocides or additives. Additionally, long-term exposure to solar radiation can cause fuel tank weathering, resulting in a brittle tank. To mitigate this, orient the tank east-west to reduce exposure, and consider providing a roof or covering for protection.
Safety Considerations:
Fuel storage tanks also require safety measures to be in place. This includes fire-guarding or vaulting to prevent fuel ignition in case of an emergency. Additionally, consider investing in a double-walled tank or providing a secondary containment area to address potential leaks.
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Safety and durability
In terms of durability, the choice of tank material is important. Steel tanks have traditionally been the standard option, but they can crack and are susceptible to impact damage. Plastic tanks, on the other hand, are lighter, stronger, and less likely to crack, but they can be more difficult to repair if damaged. Aluminium is another option that offers a balance between strength and weight, and is impact-resistant.
The design and installation of the tank also play a role in safety and durability. The centre of gravity can be affected by the placement of the tank, which can impact the vehicle's handling and stability. Additionally, the fuel level gauge may need to be recalibrated to accurately reflect the new tank's capacity. Proper installation is crucial, as issues with the mounting or installation process can lead to cracks or leaks in the tank.
For those seeking to maximise durability, it is recommended to choose a trusted brand with a long history of manufacturing fuel tanks, such as Brown Davis or Long Ranger. These companies have extensive experience in the field and are known for producing high-quality, reliable products.
Finally, it is worth noting that long-range fuel tanks can provide peace of mind and enhance safety by reducing range anxiety. With a larger fuel capacity, drivers can worry less about running out of fuel and can be more selective about when and where they refuel, ensuring they fill up when fuel prices are more favourable.
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Location and travel plans
The value of long-range fuel tanks is influenced by the availability and cost of fuel in the areas you frequent. For example, in some remote regions of Australia, fuel can be scarce and expensive, making long-range fuel tanks a valuable asset. This was the case for a user who installed a long-range tank in their Pajero and found it handy on the CSR and a Simmo crossing. Similarly, another user with a Hilux who travels to a cheaper fuel location 3.5 hours away found that their long-range tank allowed them to buy cheaper fuel and enabled them to take on bigger trips where fuel would have been an issue.
On the other hand, if you primarily travel in areas with readily available and affordable fuel, the benefits of a long-range fuel tank may be diminished. For instance, a user who installed a long-range tank for a trip around Australia felt it was unnecessary, as they never needed the extra capacity, and the money saved on fuel didn't come close to covering the cost of the tank. Another user who frequents the Mojave Road and El Camino Del Diablo trails with their truck, which has a 21-gallon tank, noted that they typically have over a half-tank of gas leftover, indicating that a long-range tank may not be necessary for these trails.
It's worth noting that some users opt for a middle ground, such as a transfer tank or Jerry cans, which can provide additional fuel capacity without the cost and commitment of a long-range tank. This can be especially useful for off-roading or remote travel, where fuel availability is uncertain, or in cases where you want to support remote communities by purchasing fuel locally.
When considering location and travel plans, it's important to weigh the benefits of extended range and potential fuel cost savings against the upfront cost and weight of long-range fuel tanks. For those who regularly embark on long-distance or off-road trips, particularly in remote regions, long-range fuel tanks can provide peace of mind and greater flexibility in refueling options. However, for those who primarily travel in areas with reliable and affordable fuel access, the added expense and weight of long-range tanks may not offer a significant advantage.
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Frequently asked questions
It depends on how you want to travel and where you live. If you're going on long trips in remote areas, a long-range fuel tank can be worth it to avoid the hassle and cost of carrying extra fuel or having to refuel often.
The obvious benefit of a long-range fuel tank is that you can drive for longer between stops. They can also save you money in the long run by allowing you to fill up when fuel prices are cheaper and to choose your fill-up locations.
Long-range fuel tanks can be expensive, and they may not be necessary if you don't travel long distances or have access to fuel stops. They can also affect the balance and centre of gravity of your vehicle.
Jerry cans or fuel bladders can be a cheaper and more flexible option for carrying extra fuel, but they may not be allowed in certain places due to safety concerns.
